🏷️ Basic Information

Make:

Isuzu / Holden

Model:

TF Series / Rodeo RA

Chassis Code:

TF Series (Isuzu), RA Series (Holden Rodeo)

Generation Designation:

Second Generation (Holden Rodeo RA) / TF Series (Isuzu) which saw updates

👋 Introduction

Vehicle Segment:

Light Commercial Vehicle (LCV) / Pickup Truck

Key Competitors:

Toyota Hilux, Mitsubishi Triton/Pajero Sport, Ford Ranger, Nissan Navara

Vehicle Utility:

Known for its ruggedness, versatility, and ability to handle various terrains and heavy loads. Offered in multiple configurations to suit diverse needs.

Manual Utility:

Provides extensive, factory-level detail for all service and repair tasks, making it an invaluable resource for maintaining and restoring these vehicles.

📋 Manual Details

Market Coverage:

General Export and European Models

Total Pages:

4200+

Type:

Full Factory Workshop Manual

Language:

English

Download Format:

PDF within a RAR archive

📖 Manual Coverage

Powertrain Systems:

Engine mechanicals (3.5L V6 Petrol 6VE1, 2.4L Petrol C24SE, 3.0L Diesel 4JA1/4JH1-TC), Clutch, Manual Transmissions (MSG, MUA models), Automatic Transmissions (AW30-40LE, JR405E models), Transfer case

Chassis Systems:

Frame and Cab, Steering, Suspension (Front and Rear), Wheels and Tires, Axles (Front and Rear), Brake System

Electrical And Body:

Electrical - Body and Chassis, Heating and Air-conditioning, Accessories & Restraints, Security, Cab interior and exterior components

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections

Repair And Rebuild:

Engine overhaul, transmission rebuilds, brake component replacement, suspension work, steering system repair, electrical component diagnosis and repair, body panel repair

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, specific system fault finding

Depth Of Coverage:

Comprehensive diagnostic and repair information, including detailed step-by-step instructions, torque specifications, and component testing procedures. Suitable for professional technicians and advanced DIYers.

📊 Manual Specifications

Archive Type:

RAR (Requires WinRAR or compatible software)

Document Format:

PDF (Printable pages)

Illustrations:

Colour photos and colour diagrams for enhanced clarity and part identification

Page Quality:

Printable pages allowing for on-demand printing of specific sections, facilitating use in workshop environments.

Binding Type:

Digital Download (Printable)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Engine 3.5L V6:

Isuzu 6VE1, DOHC, 24-valve; Displacement: 3494 cc; Bore x Stroke: 93.4 mm x 85.0 mm; Power: Approx. 180-190 hp; Torque: Approx. 215-225 lb-ft

Engine 2.4L Petrol:

Isuzu C24SE, SOHC, 8-valve; Displacement: 2384 cc; Bore x Stroke: 89.0 mm x 96.0 mm; Power: Approx. 118-125 hp; Torque: Approx. 140-145 lb-ft

Engine 3.0L Diesel:

Isuzu 4JA1 (Naturally Aspirated) / 4JH1-TC (Turbocharged Diesel Common Rail); Displacement: 2999 cc; Bore x Stroke: 93.0 mm x 110.0 mm; Power (4JH1-TC): Approx. 120-130 hp; Torque (4JH1-TC): Approx. 200-240 lb-ft

Engine Variants Covered:

All listed petrol and diesel variants, including turbocharged diesel.

Fuel Delivery:

Multi-point fuel injection (MPFI) for petrol engines; Direct injection, common rail for 4JH1-TC diesel.

🔧 Transmission

Manual Transmission Options:

MSG series (e.g., MSG-5S), MUA series (e.g., MUA-5S) 5-speed manual transmissions.

Automatic Transmission Options:

AW30-40LE (4-speed automatic), JR405E (4-speed automatic) - commonly found with diesel and V6 petrol engines.

Drivetrain Options:

Available in 4x2 (RWD) and 4x4 (4WD) configurations, including manual and automatic transfer cases for 4x4 models.

📐 Dimensions

Body Styles:

Single Cab, Dual Cab (Crew Cab), Space Cab (Extra Cab)

Door Configurations:

2 Door (Single Cab), 4 Door (Dual Cab), Additional small rear doors (Space Cab)

Gross Vehicle Weight Rating:

Varies by configuration and engine, typically between 2500-3000 kg (GVM)

Towing Capacity:

Typically rated up to 2500 kg (braked) depending on specific model and market regulations.

🛡️ Safety Features

Crash Test Ratings:

Varies significantly by year and region; earlier models generally had lower safety ratings compared to later iterations or competitors. Specific ANCAP or equivalent ratings should be verified for the exact model year and market.

Active Safety Systems:

ABS (Anti-lock Braking System) typically available on higher trims and later models. Limited availability of Electronic Stability Control (ESC) or Traction Control (TC) on models within this year range.

Passive Safety Features:

Seatbelts (front and rear, depending on cab configuration), driver and passenger airbags (availability varies by trim and market), reinforced body structure.

💡 Technology Features

Audio Systems:

Basic AM/FM radio with CD player (often aftermarket upgrades available), optional cassette player on earlier models. Speaker configurations vary by cab type.

Cruise Control:

Available on higher trim levels and later models, typically operated via steering wheel or dashboard buttons.

Auxiliary Inputs:

Limited to basic radio features; auxiliary audio inputs or USB ports are rare in factory configurations for this model year range and usually found in aftermarket head units.

🔧 Maintenance

Oil Change Interval:

Petrol: 5,000-10,000 km or 6-12 months (refer to manual for specific engine). Diesel: 5,000-7,500 km or 6 months (often recommended shorter intervals for diesel). Always use specified oil viscosity.

Timing Belt Or Chain:

V6 6VE1: Timing Chain (typically requires inspection but not scheduled replacement). C24SE: Timing Belt (recommended replacement every 60,000-90,000 km). 4JA1/4JH1-TC: Timing Chain.

Engine Oil:

Petrol: API SG/SH/SJ or higher, SAE 10W-30 or 5W-30. Diesel: API CF-4/CG-4 or higher, SAE 15W-40 or 10W-30 (check manual for specific 4JH1-TC requirements, may specify synthetic). Capacity: Approx. 4.5-5.5 litres depending on engine.

Transmission Fluid Manual:

GL-4 gear oil, SAE 75W-90 or 80W-90. Capacity: Approx. 2.5-3.0 litres.

Transmission Fluid Automatic:

Dexron III/Mercon equivalent automatic transmission fluid (ATF). Capacity: Approx. 3.0-4.0 litres for drain and fill, higher for overhaul.

Coolant:

Ethylene glycol-based antifreeze coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. Capacity: Approx. 8-10 litres.

Common Wear Items:

Suspension components (bushings, ball joints, tie rods), clutch wear (manual transmissions), exhaust system corrosion, radiator hoses, and potential for injector seal leaks on 4JH1-TC diesel. Intermittent electrical issues can also occur.

Diesel Specific Concerns:

The 4JH1-TC turbo diesel can be susceptible to injector seal failure, leading to oil dilution or loss of power if not addressed promptly. Turbocharger health is also crucial.

📚 Vehicle History

Isuzu Legacy:

Isuzu has a long-standing reputation for building reliable diesel engines and robust commercial vehicles. This lineage contributes to the durability of the Rodeo.

Rodeo Lineage:

The Holden Rodeo (and its Isuzu TF counterpart) evolved over several generations, with the RA series representing a significant update in styling and technology, often sharing platforms with Isuzu D-Max and Chevrolet Colorado.

Manufacturing Locations:

Primarily manufactured in Thailand by GM-Isuzu alliances, and also in Australia (Holden) for local market variants.

🏆 Awards & Recognition

Brand Recognition:

Isuzu vehicles, particularly their diesel engines, are recognized for their durability and longevity in commercial and off-road applications.

Reliability Perception:

The Rodeo/TF platform is generally perceived as a workhorse with good mechanical reliability, especially when maintained according to factory specifications. The diesel variants are often favored for their fuel economy and torque.