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ISUZU VEHICROSS Service Repair Manual 1999-2001

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🏷️ Basic Information Identification Make: Isuzu Model: VehiCROSS Generation: First Generation (JSX) Body Style: 2-Door SUV Market Segment: Compact SUV / Off-Road Focused 👋 Introduction Market Market Positioning: Unique, rugged,...
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ISUZU VEHICROSS Service Repair Manual 1999-2001ISUZU VEHICROSS Service Repair Manual 1999-2001ISUZU VEHICROSS Service Repair Manual 1999-2001
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
VehiCROSS
Generation:
First Generation (JSX)
Body Style:
2-Door SUV
Market Segment:
Compact SUV / Off-Road Focused
👋 Introduction
Market
Market Positioning:
Unique, rugged, niche off-road oriented compact SUV with distinctive styling.
History
Brand Heritage Relevance:
Leveraged Isuzu's heritage in robust, off-road capable vehicles, building on the Trooper platform's capabilities.
Key Features
Design Philosophy:
Asymmetrical hood bulge, unique body cladding, and aggressive stance emphasizing off-road prowess and distinctive styling.
Target Audience
Buyer Profile:
Enthusiasts seeking a capable, stylish, and somewhat unconventional off-road vehicle. Individuals valuing unique design and functional capability.
📋 Manual Details
Coverage
Manual Type:
Factory Service Manual / Repair Manual
Years Covered:
1999, 2000, 2001
Language:
English
Format:
Digital (PDF)
Page Count:
Approximately 2000+ pages (estimated for comprehensive factory manuals)
📖 Manual Coverage
Systems
Systems Covered:
Engine Mechanical, Engine Control System (ECM/ECU), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Starting System, Charging System, Transmission (Automatic), Drivetrain (4WD/AWD), Suspension (Front & Rear), Steering System, Brake System (Hydraulic, ABS), Climate Control System, Power Accessories (Windows, Locks, Mirrors), Body Control Modules, Lighting System, Safety Restraints (Airbags, Seatbelts), Body & Frame, Interior Trim, Exterior Trim, Diagnostic Procedures, Troubleshooting Guides, Electrical Schematics, Wiring Diagrams
Procedures
Procedures Included:
Routine Maintenance, Scheduled Service Intervals, Component Diagnosis, Component Removal & Installation, Repair Procedures, Overhaul Procedures, Electrical Troubleshooting, Mechanical Adjustments, Fluid Checks & Changes, Torque Specifications, Diagnostic Trouble Code (DTC) Interpretation & Resolution
Depth
Technical Depth:
Comprehensive Factory Level. Covers everything from basic maintenance and fluid changes to in-depth engine teardown, transmission overhaul, electrical system diagnosis, and body repair. Includes detailed schematics and diagnostic flowcharts.
📊 Manual Specifications
Digital
File Format:
PDF
Searchable Text:
Yes
Printable:
Yes
Digital Rights:
Licensed for single-user digital access
⚙️ Engine Specifications
Primary Engine
Engine Code:
3.5L V6 (6VE1)
Engine Type:
DOHC 24-Valve V6
Performance
Horsepower Hp:
215 hp @ 5400 rpm (approximate for model years covered)
Torque Lb Ft:
230 lb-ft @ 3000 rpm (approximate for model years covered)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane (Regular Unleaded)
Cooling
Cooling System Type:
Liquid-Cooled
Lubrication
Oil Capacity Qts:
5.5 qts (with filter change, verify in manual)
Emission Controls
Emission System:
California Emission Standards Compliant (where applicable)
🔧 Transmission
Standard
Transmission Type:
4-Speed Electronically Controlled Automatic Transmission (4L30-E)
Optional
Optional Transmission:
None offered for North American market during these years.
Features
Transfer Case:
Torque-On-Demand (TOD) 4WD System (Standard)
Fluid Spec
Transmission Fluid Type:
Dexron III (or equivalent, verify in manual)
Gear Ratios
1St Gear Ratio:
2.805:1 (typical for 4L30-E)
2Nd Gear Ratio:
1.471:1 (typical for 4L30-E)
3Rd Gear Ratio:
1.000:1 (typical for 4L30-E)
4Th Gear Ratio:
0.724:1 (typical for 4L30-E)
📐 Dimensions
Exterior
Wheelbase In:
104.7 inches
Length In:
168.1 inches
Width In:
71.7 inches
Height In:
67.3 inches
Ground Clearance In:
8.5 inches
Weights
Curb Weight Lbs:
4210 lbs (approximate)
Gross Vehicle Weight Rating Gvwr Lbs:
5620 lbs (approximate)
Cargo
Cargo Volume Cu Ft:
24.4 cu ft (behind rear seats)
Max Cargo Volume Cu Ft:
50.2 cu ft (with rear seats folded)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4-Star (when equipped with specific tires/configurations)
Active Features
ABS:
Yes (Standard)
Traction Control:
Yes (Optional or standard depending on trim/market)
Passive Features
Airbags:
Driver and Passenger Front Airbags (Standard)
Seatbelts:
3-Point Inertia Reel Seatbelts (Front & Rear)
Child Seat Anchors:
LATCH System (Rear)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium sound system.
Climate Control:
Manual or Automatic Climate Control (depending on trim level).
Driver Assistance
Cruise Control:
Standard
Tire Pressure Monitoring:
Not typically equipped on these model years.
Connectivity
Auxiliary Input:
Not standard; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
3,750-7,500 miles or 6 months (verify in manual based on driving conditions)
Engine Air Filter Replacement Miles:
15,000-30,000 miles (verify)
Transmission Fluid Change Miles:
30,000-60,000 miles (verify)
Spark Plug Replacement Miles:
60,000-100,000 miles (depending on type, verify)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (API Service SG, SH, SJ, or ILSAC GF-2)
Coolant Type:
Isuzu Super Long Life Coolant (SLLC) or equivalent (Green/Yellow, verify in manual)
Brake Fluid Type:
DOT 3 (or DOT 4, verify in manual)
Known Issues
Common Wear Items:
CV Axle Boots, Ball Joints, Tie Rod Ends, U-Joints (especially on off-road usage), Oxygen Sensors.
Engine Specific Concerns:
Potential for head gasket issues (though less common than some other V6s of the era), oil leaks from valve covers and oil pan.
Transmission Specific Concerns:
Check for shifting issues, potential solenoid failures in the 4L30-E transmission; ensure proper fluid maintenance.
Electrical Concerns:
Window regulators, power lock actuators, and ABS sensor failures can occur with age and mileage.
📚 Vehicle History
Brand
Brand Heritage:
Isuzu has a long history of producing robust, off-road vehicles, including military vehicles and iconic SUVs like the Trooper and Rodeo.
Model Evolution
Concept Origin:
Developed from the Isuzu VX-1 concept vehicle, showcasing extreme off-road capabilities and futuristic styling.
Production Timeline:
First generation produced from 1997 (Japan) and 1999 (North America) through 2001.
Production
Manufacturing Location:
Japan
Sales Performance:
Niche vehicle with limited production numbers, highly regarded by off-road enthusiasts and collectors.
🏆 Awards & Recognition
Recognitions
Off Road Capability Acclaim:
Consistently praised by off-road publications for its robust chassis, independent front suspension, and excellent 4WD system, making it a capable platform for modifications.
Ratings
Design Award:
While not a specific award, the VehiCROSS's unique and polarizing design was a significant talking point and a defining characteristic, influencing automotive design trends.
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