🏷️ Basic Information

Make:

Iveco

Model:

Daily

Model Variant:

4x4

Engine Code Examples:

2.5L Diesel, 2.8L Turbo Diesel

Production Years:

1990-1998

👋 Introduction

Vehicle Segment:

Light Commercial Vehicle (LCV), Heavy-duty van/chassis cab with off-road capability

Target Audience:

Businesses, tradespeople, fleet operators, utility companies, emergency services, overland enthusiasts requiring robust, reliable transport

Key Competitors Of The Era:

Ford Transit, Mercedes-Benz Sprinter (later models), Fiat Ducato, Volkswagen Transporter, Renault Master

Durability And Reliability:

Designed for heavy-duty use and longevity, often favoured in demanding applications

Off Road Capability:

4x4 drivetrain provides superior traction and off-road performance, making it versatile for varied terrains

Modularity:

Available in various body styles (panel van, chassis cab, dropside) and configurations, allowing for specialization

📋 Manual Details

Geographic Coverage:

Global (European focus expected based on brand)

Vehicle Variants Covered:

All 2.5L Diesel and 2.8L Turbo Diesel 4x4 variants

Estimated Page Count:

Hundreds (specific number not provided, but described as 'hundreds of pages')

Manual Classification:

Factory Service Repair Workshop Manual

Primary Language:

English (Implied by product description phrasing)

Delivery Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Complete engine overhaul, internal components, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication system, cooling system

Engine Fuel System:

Diesel injection system, fuel pumps, injectors, glow plug system, fuel filter replacement, high-pressure lines

Engine Emission Control:

Exhaust system, catalytic converter (if applicable), emission control components troubleshooting

Transmission Manual:

Manual gearbox overhaul, clutch system, shift linkage, gear selection, transmission fluid change

Transmission 4X4 System:

Transfer case operation, engagement mechanisms, front axle drive engagement, differential service (front and rear), driveshafts

Drivetrain:

Front and rear axles, differentials, hub assemblies, CV joints, propeller shafts, U-joints

Suspension System:

Front and rear suspension components, shock absorbers, springs, bushings, ball joints, control arms, leaf springs (common on commercial vehicles)

Steering System:

Power steering system, steering rack/box, tie rod ends, steering column, wheel alignment specifications

Braking System:

Front and rear brake systems (disc/drum configuration typical), brake fluid specifications, bleeding procedures, master cylinder, wheel cylinders, brake pads/shoes, rotors/drums

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, instrument cluster, ignition system (if applicable, though diesel)

Body And Chassis:

Frame construction, body panel removal/installation, doors, windows, interior trim, bumpers, towing points, lifting points

Heating Ventilation And Air Conditioning HVAC:

HVAC system operation, climate control (if equipped), refrigerant service (basic), blower motor, heater core, A/C compressor

Routine Maintenance:

Oil changes, filter replacements (oil, fuel, air), fluid level checks and top-ups, lubrication points, battery maintenance

Troubleshooting:

Diagnostic procedures for engine performance issues, starting problems, electrical faults, drivetrain noises, brake performance

Component Repair:

Step-by-step instructions for removing, overhauling, repairing, and installing major vehicle components

Diagnostic Troubleshooting Guides:

Systematic approaches to identifying and resolving common and uncommon faults

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems

Tightening Specifications:

Torque values for critical fasteners across all systems

Special Tool Identification:

Listing and usage of specialized tools required for specific repair procedures

Depth Of Coverage:

Comprehensive from basic maintenance to full mechanical and electrical system rebuilds

Diagnostic Capabilities:

Advanced diagnostic procedures, fault code interpretation (if applicable to this era), and electrical system testing

Rebuild Instructions:

Detailed instructions for complete engine, transmission, and axle rebuilds

Bodywork Repair:

Procedures for panel replacement, rust repair, and structural component repair

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable PDF (typical for factory manuals)

Print Capability:

Printable (single pages or entire manual)

Binding Method:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

Licensing:

Unlimited use on multiple devices, no expiry

⚙️ Engine Specifications

Engine Displacement 2.5L:

2.5 Liters (2500 cc)

Engine Displacement 2.8L:

2.8 Liters (2800 cc)

Engine Type:

Inline Diesel (Naturally Aspirated and Turbocharged)

Horsepower Range:

Approximately 70-100 HP (varies by specific engine variant and turbocharging)

Torque Characteristics:

Strong low-end torque, suitable for hauling and towing, especially with the turbo diesel variants

Fuel Injection Type:

Indirect Injection (IDI) or Direct Injection (DI) depending on specific engine, typically rotary or inline injection pumps

Fuel Type:

Diesel

Turbocharger Details:

Garrett or similar turbocharger fitted to 2.8L variants for increased power and torque

🔧 Transmission

Transmission Type Standard:

5-Speed Manual Transmission

Transmission Type Optional:

Possible automatic transmissions on some civilian variants, but manual is standard for 4x4 models

Transfer Case:

Dual-range transfer case with selectable 4x4 (4H, 4L) for enhanced off-road capability

Differential Locking:

Optional front and/or rear locking differentials for extreme off-road conditions

📐 Dimensions

Wheelbase Options:

Multiple wheelbase lengths available depending on body style and application

Ground Clearance:

Significantly increased for 4x4 models compared to 2WD variants, optimized for off-road use

Gross Vehicle Weight Rating Gvwr:

Varies widely by configuration, typically from 3.5 to 7.0+ tons

💡 Technology Features

Audio System:

Basic AM/FM radio, optional CD player (typical for the era), speaker system

Antilock Braking System ABS:

Optional on some variants, not standard across the board for this period

Traction Control:

Unlikely to be fitted as standard on this generation of 4x4 models

🔧 Maintenance

Engine Oil Change Interval:

Typically every 10,000-20,000 km or 12 months (refer to manual for exact spec)

Fuel Filter Replacement:

Every 20,000-40,000 km or as per manual recommendations

Air Filter Replacement:

Every 20,000-40,000 km or more frequently in dusty conditions

Transmission Fluid Change:

Manual transmission fluid: Typically every 60,000-80,000 km. Transfer case and differentials: Every 80,000-100,000 km.

Engine Oil Specification:

API CE or ACEA E2 specification, SAE 15W-40 or 10W-40 (verify in manual)

Coolant Specification:

Ethylene glycol based coolant, meeting relevant European standards (e.g., G11 or equivalent)

Brake Fluid Specification:

DOT 3 or DOT 4

Transmission Fluid Specification:

GL-4 or GL-5 gear oil, viscosity to be confirmed (e.g., 75W-90, 80W-90)

Common Wear Items:

Clutch wear, exhaust system corrosion, suspension bushings, front hub bearings (especially with heavy use/off-roading)

Diesel Engine Specifics:

Glow plug system reliability, injection pump seals, turbocharger wear (on turbo models), potential for injector issues if fuel quality is poor

4X4 System Considerations:

Regular checking of U-joints and CV joints for wear, proper operation of the transfer case engagement

📚 Vehicle History

Manufacturer Origin:

Iveco (Industrial Commercial Vehicles) is an Italian manufacturer, part of the CNH Industrial group.

Daily Lineage:

The Iveco Daily has a long production history, with this generation representing a significant evolution in design and capability since its introduction in the late 1970s.

Manufacturing Locations:

Primarily manufactured in Italy, with potential assembly plants in other global locations

🏆 Awards & Recognition

Industry Reputation:

The Iveco Daily is widely recognized for its ruggedness, durability, and suitability for commercial and demanding applications. The 4x4 variants are particularly respected in sectors requiring off-road performance.