🏷️ Basic Information

Make:

Iveco

Model:

Daily

Generation:

Second Generation (2nd Gen)

Model Code:

Internal Iveco designation for the 2nd Gen Daily (specific codes vary by chassis and configuration, typically not a single universal code for the generation but specific VIN ranges apply).

👋 Introduction

Vehicle Segment:

Light Commercial Vehicle (LCV) / Van

Target Audience Manual:

Professional mechanics, fleet maintenance departments, serious DIY vehicle owners.

Competitors Era:

Ford Transit, Mercedes-Benz Sprinter (early models), Renault Master, Fiat Ducato.

Manual Features:

Instant download, lifetime access, printable, cross-platform compatibility (Windows/Mac), comprehensive coverage, detailed visuals.

Vehicle Strengths Era:

Robust construction, durability, reliability, versatile configurations, strong load-carrying capacity.

📋 Manual Details

Vehicle Years:

1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

Body Styles Covered:

Panel Van, Chassis Cab, Crew Cab, Flatbed, Minibus (coverage may vary based on specific engine/drivetrain options).

Estimated Page Count:

Hundreds (specific number not provided, but described as comprehensive with detailed photos and diagrams).

Type:

Service Repair Workshop Manual

Language:

English (implied by product description, common for professional manuals).

Digital Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system, fuel system (diesel and potentially petrol variants of the era).

Engine Performance:

Engine tuning, performance diagnostics, emissions control systems (as applicable for the period).

Transmission Manual:

Manual transmission overhaul, clutch system, gear shifting mechanisms, driveshafts, differentials.

Transmission Automatic:

If automatic transmission options were available for the Daily 2, this would be covered (less common for this era's LCVs).

Brakes:

Brake system components (discs, drums, calipers, master cylinder, brake booster), hydraulic lines, parking brake system, ABS (if equipped).

Suspension:

Front and rear suspension components (springs, shock absorbers, control arms, bushings), wheel alignment.

Steering:

Steering system components (rack and pinion, power steering pump, hoses, steering column), alignment.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), ignition system (for petrol variants), wiring diagrams, fuses, relays.

Body And Chassis:

Body panel repair, frame straightening, door mechanisms, glass replacement, interior trim, seating, cargo area.

Heating And Ventilation:

HVAC system components, blower motor, heater core, air conditioning (if equipped).

Fuel And Exhaust:

Fuel tank, fuel lines, exhaust manifold, catalytic converter (if applicable), mufflers, pipes.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, lubrication points.

Troubleshooting:

Diagnostic procedures for common and complex issues across all vehicle systems, symptom-based troubleshooting guides.

Repair And Overhaul:

Step-by-step instructions for component removal, repair, reassembly, and installation for all major systems.

Diagnostics:

Fault code interpretation (if applicable for the era's OBD systems), electrical system diagnostics, mechanical component testing.

Component Replacement:

Detailed instructions for replacing virtually any component on the vehicle.

Specifications And Tolerances:

Crucial measurements, clearances, torque values, and alignment specifications required for proper repair.

Depth:

Comprehensive (covers basic servicing to complete engine and transmission rebuilds, detailed diagnostics and electrical schematics).

Diagrams:

Highly detailed exploded view diagrams, electrical schematics, system layouts.

Photos:

Hundreds of detailed photos illustrating repair procedures.

Accessibility:

Written for professional mechanics but accessible to advanced DIYers.

📊 Manual Specifications

Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable PDF for efficient information retrieval.

Print Capability:

Printable (single pages or entire manual).

Image Resolution:

High resolution, suitable for printing detailed diagrams and photos.

Digital Binding:

N/A (Digital download, no physical binding).

Digital Paper Type:

N/A (Digital download, no physical paper type).

Usage License:

Lifetime use, unlimited installations across multiple devices.

Version Type:

Full, unlimited version. No trial periods or limitations.

⚙️ Engine Specifications

Engine Type:

Primarily Diesel (e.g., SOFIM-derived engines), potentially some petrol variants depending on market.

Displacement Common Diesel:

Commonly 2.5 Litre (2446 cc) for the SOFIM engine variants. Other displacements possible (e.g., 2.8L).

Horsepower Range:

Typically ranging from around 70 HP to 100+ HP depending on the specific engine variant and turbocharging.

Torque Range:

Significant torque for hauling, often in the range of 150-200+ Nm.

Engine Design:

Vertical, inline cylinder configuration, typically naturally aspirated or turbocharged diesel.

Injection Type:

Mechanical indirect injection (IDI) or direct injection (DI) with rotary or inline injection pumps for diesel engines.

Timing Belt Interval:

Critical for SOFIM engines; typically requires replacement around 60,000-90,000 km or 4-5 years. Consult manual for exact interval and procedure.

🔧 Transmission

Type Standard:

5-speed manual transmission.

Type Optional:

Some variants may have offered automated manual transmissions or heavy-duty manual options (less common).

Drivetrain:

Rear-wheel drive (RWD) is standard. All-wheel drive (4x4) options were available on some models.

Gearbox Oil Type:

Typically SAE 75W-90 or SAE 80W-90 GL-4 or GL-5 gear oil. Specific API rating required, refer to manual for exact specification.

📐 Dimensions

Wheelbase Options:

Multiple wheelbase options available to suit different cargo capacities and configurations.

Cargo Volume Options:

Varies significantly based on body style and wheelbase, from compact van configurations to larger long-wheelbase variants.

Gross Vehicle Weight Rating Gvwr:

Wide range of GVWRs available, from light-duty to heavy-duty configurations (e.g., 2.8 tonnes up to 4 tonnes and beyond).

Payload Capacity:

Significant payload capacity, highly dependent on the specific chassis and GVWR.

🛡️ Safety Features

Crash Test Ratings Era:

Safety standards for LCVs in the 1990s were less stringent than today. Specific official crash test ratings may not be widely published or comparable to modern standards.

ABS:

Anti-lock Braking System (ABS) was an available option on higher-spec models.

Seatbelts:

Standard seatbelts. Pre-tensioners may have been available on later models.

Airbags:

Driver airbag was an optional feature, not standard on all models of this generation.

💡 Technology Features

Audio System:

Basic AM/FM radio, often with cassette player. CD players were less common or aftermarket additions.

Navigation:

Not typically factory-fitted during this period for LCVs.

Cruise Control:

Optional on some higher-spec variants.

Parking Sensors:

Not typically factory-fitted during this period.

Bluetooth:

Not factory-fitted during this period.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000 - 15,000 km or annually, depending on operating conditions. Refer to manual for exact intervals and oil type.

Air Filter Replacement:

Recommended every 20,000 - 30,000 km or as needed based on dusty conditions.

Fuel Filter Replacement:

Crucial for diesel engines, typically every 20,000 - 40,000 km. Water separator should be drained more frequently.

Engine Oil Type:

Diesel engines typically require 15W-40 or 10W-40 API CG-4 or CH-4 specification oils. Consult manual for specific API rating and viscosity.

Coolant Type:

Ethylene glycol based antifreeze/coolant, typically a long-life (red/pink) or conventional (green) type. Refer to manual for correct type and concentration.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Always use fresh, sealed fluid.

Common Wear Items:

Clutch wear, front suspension bushings and ball joints, exhaust system corrosion, glow plug issues (diesel), turbocharger wear (turbo models).

Electrical Gremlins:

As with many vehicles of this era, age-related electrical issues can arise, such as corroded connections, faulty relays, or failing switches. Comprehensive wiring diagrams in the manual are essential for diagnosis.

Rust And Corrosion:

Body corrosion, particularly in wheel arches, sills, and door bottoms, can be an issue depending on climate and maintenance history.

📚 Vehicle History

Iveco Origins:

Iveco (Industrial Vehicles Corporation) was formed in 1975 by a merger of Fiat's commercial vehicle division and several other European manufacturers, creating a significant player in the LCV and heavy-duty truck market.

Daily History Context:

The Daily has been in continuous production since 1978, evolving through multiple generations. The 2nd Gen (produced from 1990 to 1998) represented a significant update to the original model, with revised styling and improved technology.

Manufacturing Locations:

Primarily manufactured in Italy (e.g., Suzzara plant) and other Iveco facilities globally.

🏆 Awards & Recognition

Industry Awards Era:

While specific annual 'awards' for LCVs were less prevalent or publicized than passenger cars in the 1990s, the Iveco Daily consistently earned a reputation for reliability, durability, and versatility in the commercial sector, making it a consistently strong performer in its class.

Customer Satisfaction Reputation:

Generally well-regarded by fleet operators and small businesses for its robust nature and low running costs when properly maintained.