Model Generation Designation:
2nd Generation (1999-2006) / 3rd Generation (2006-2014) - covering the transition and early models of the 3rd generation.
Production Years Covered:
2006-2012
Chassis Codes:
Primarily covers variants within the 2006-2012 facelift/new generation models, often referred to by internal project codes like 'F1A' and 'F1C' engine families indicate specific platform variants.
Vehicle Segment:
Light commercial vehicle (LCV), van, chassis cab, minibus.
Competitive Landscape:
Competes with vehicles like Mercedes-Benz Sprinter, Ford Transit, Fiat Ducato, Renault Master, and Volkswagen Crafter in its class.
Manual Value Proposition:
Provides comprehensive, dealership-level repair and maintenance information, enabling cost savings on servicing and repairs.
Manual Usability:
Intuitive design with detailed illustrations and step-by-step instructions makes complex procedures accessible.
Scope Of Repair:
Covers everything from routine checks to major component overhauls, facilitating complete vehicle care.
Geographic Coverage:
Global, as Iveco is an international manufacturer.
Regional Variations Covered:
The manual is comprehensive, covering standard European specifications and likely adaptable to most global markets where the Daily was sold during this period.
Type:
Full Workshop Service Repair Manual
Intended Audience:
Professional technicians and experienced DIY mechanics.
Primary Language:
English (inferred from typical manual content and structure)
Delivery Format:
Downloadable ZIP archive
Powertrain:
Engine Mechanical, Engine Assembly, Engine Flywheel, Timing System, Lubrication System, Cooling System, Turbocharging System, Repairs System, Exhaust System, Electronic Injection System, Hydraulic System, Clutch System, 5-Speed 300 Transmission, 6-Speed 400 OD Transmission, 6-Speed 400 AOD Transmission, Propeller Shaft, Rear Axle.
Chassis And Running Gear:
Axle and Suspension, Wheel and Tire, Steering System, Power Steering, Steering Gear Control, Brake System, ABS System, ESP System, Disc and Parking Brake.
Electrical And Electronics:
Electronic Components, Battery System, Electric System, Instrument Cluster, Circuit Diagram.
Comfort And Body:
Bodywork System, Air Conditioning & Heating, Control & Safety Device.
Emissions And Fuel:
Electronic Injection System, EGR System, Emission Control.
Diagnostic Procedures:
Fault finding and diagnostic procedures for all covered systems, including electronic injection and ABS/ESP. Specific diagnostic codes may be referenced where applicable.
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Maintenance Procedures:
Routine maintenance tasks, fluid changes, filter replacements, lubrication, and inspections.
Overhaul Procedures:
Comprehensive overhaul instructions for engines, transmissions, and axles, often involving complete disassembly and component replacement.
Depth Of Coverage:
Extensive, covering from basic maintenance to complex engine and transmission rebuilds. Includes detailed technical specifications and troubleshooting guides.
Illustration Quality:
Detailed illustrations, diagrams, and pictures accompanying step-by-step instructions, aiding visual comprehension.
Troubleshooting Guide:
Integrated troubleshooting sections for identifying and resolving common and complex issues.
Quality And Searchability:
High-quality PDF, likely with searchable text for efficient navigation and information retrieval (dependent on original scanning/creation).
Printable Pages:
All pages are printable, allowing users to create physical copies for workshop use.
Digital Binding:
N/A (Digital format, requires extraction and viewing software).
Digital Paper Type:
N/A (Digital format).
PDF Reader:
Adobe Acrobat Reader (or compatible PDF viewer) required.
Extraction Tool:
WinZip or WinRAR (or compatible file archiver) required for extraction.
Operating Systems:
All Windows versions, All Mac versions.
Engine Family 1 Displacement:
2.3 Liters
Engine Family 1 Aspiration:
Turbodiesel
Engine Family 2 Displacement:
3.0 Liters
Engine Family 2 Aspiration:
Turbodiesel
Engine Power F1A Range:
Typically ranges from 100-130 PS (98-128 hp) depending on specific tune and year.
Engine Torque F1A Range:
Varies, but generally in the 250-300 Nm (184-221 lb-ft) range.
Engine Power F1C Range:
Typically ranges from 145-170 PS (143-168 hp) depending on specific tune and year.
Engine Torque F1C Range:
Varies, but generally in the 350-400 Nm (258-295 lb-ft) range.
Injection Type:
Common Rail Direct Injection (CRDI) - High-pressure electronic injection.
Emission Standards:
Covers Euro 4, and potentially early Euro 5 compliance depending on specific model year and market.
Manual Transmission Options:
5-Speed Manual Transmission (300 series) and 6-Speed Manual Transmission (400 OD and 400 AOD series).
Automated Manual Transmission:
While not explicitly listed, automated manual transmissions (like ComfortMatic) were available on later Daily models and might be covered if their mechanics align with the manual's scope.
Transmission Control:
Manual shift linkages, clutch actuation (hydraulic), and potentially electronic control modules for newer transmissions.
Vehicle Configuration Options:
Wide range of body styles including panel vans, crew vans, chassis cabs (with various wheelbase options), dropsides, and tippers.
Gross Vehicle Weight Rating Gvwr:
Varies significantly by configuration, typically from 3.5 to 7.0 tonnes (GVM).
Payload Capacity:
Configurable based on GVWR and vehicle body, allowing for substantial cargo loads.
Braking Systems:
Disc brakes front and rear, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution).
Stability Control:
ESP (Electronic Stability Program) is explicitly mentioned, likely including features like ASR (Anti-Slip Regulation) and MSR (Engine Drag Torque Control).
Restraint Systems:
Front airbags for driver and passenger. Seatbelt pre-tensioners.
Crash Test Ratings:
As an LCV, specific NCAP ratings may vary by region and year, but generally designed to meet commercial vehicle safety standards.
Audio Systems:
Basic radio/CD players, with options for auxiliary inputs and later models potentially including Bluetooth connectivity.
Comfort And Convenience:
Power steering, electric windows, central locking, air conditioning (manual or automatic climate control options).
Diagnostics Port:
OBD-II (On-Board Diagnostics II) compliant diagnostic port, typically located under the dashboard, for reading fault codes and live data.
Oil Change Interval:
Typically 20,000 to 40,000 km (12,000 to 25,000 miles) or annually, depending on operating conditions and oil specification. The manual will provide precise intervals.
Air Filter Replacement:
Recommended every 40,000 to 60,000 km (25,000 to 37,000 miles), or more frequently in dusty conditions. Manual will specify.
Fuel Filter Replacement:
Typically every 40,000 to 80,000 km (25,000 to 50,000 miles). Manual will specify exact interval and procedure.
Engine Oil Specification:
Likely API CJ-4 or ACEA E9/E6 for diesel engines, with specific viscosity grades (e.g., 5W-30, 10W-40) as per Iveco's approval. Manual will list precise requirements.
Coolant Specification:
OAT (Organic Acid Technology) type coolant, typically a 50/50 mix of antifreeze concentrate and distilled water. Manual will specify approved types.
Brake Fluid Specification:
DOT 4 brake fluid is standard. Manual will confirm type and replacement interval.
Transmission Fluid Specification:
GL-4 or GL-5 gear oil for manual transmissions, with specific viscosity (e.g., 75W-85, 75W-90). Automatic transmission fluid (ATF) for AOD if applicable. Manual will detail.
Common Wear Items:
Suspension components (bushes, ball joints), clutch wear, exhaust system corrosion, turbocharger wear, DPF (Diesel Particulate Filter) issues on later models.
Engine Specific Considerations:
Early electronic injection system glitches, turbocharger actuator issues, EGR valve fouling (common in diesel engines with significant urban use). F1C engines can be robust but require diligent maintenance.
Manufacturer History:
Iveco, part of the CNH Industrial group, has a long history in commercial vehicle manufacturing, with the Daily being a flagship model for light commercial transport since the late 1970s.
Daily Lineage:
The 2006-2012 period represents a significant evolution for the Iveco Daily, bridging the gap between the second and third generations with substantial updates to design, engines, and technology.
Manufacturing Locations:
Iveco Daily vehicles are produced in various Iveco plants globally, with major production facilities in Italy and other international locations.
