Target Audience:
Professional mechanics, Iveco dealerships, fleet maintenance workshops, experienced DIY enthusiasts
Value Proposition:
Provides factory-level repair and diagnostic information, offering significant cost savings over dealership labor rates. Equivalent to official dealer workshop manuals.
Accuracy And Completeness:
Factory-written, original workshop manuals ensuring the highest level of accuracy and comprehensive coverage.
Usability:
Easy-to-use Acrobat PDF format with detailed instructions and step-by-step diagrams for all procedures.
Powertrain:
Engine overhaul, fuel system, lubrication, cooling, exhaust, ignition (if applicable), turbocharger systems
Drivetrain:
Manual transmission, automatic transmission (if applicable), clutch, driveshafts, differentials, axles
Suspension And Steering:
Front suspension, rear suspension, shock absorbers, springs, steering gear, power steering system
Brakes:
Brake system diagnosis, disc brakes, drum brakes, parking brake, hydraulic system, ABS (if equipped)
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, fuses, relays, wiring diagrams
Body And Chassis:
Body panels, doors, windows, interior trim, frame, chassis components, towing specifications
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Maintenance:
Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication points, general inspections
Repair:
Component removal and installation, engine rebuild procedures, transmission overhaul, brake component replacement, suspension overhaul
Diagnostics:
Troubleshooting guides, diagnostic fault codes (DTCs), symptom-based troubleshooting, electrical system diagnosis
Technical Specifications:
Torque specifications, fluid capacities and types, engine specifications, dimensions, weights, tire pressures
Depth:
Comprehensive, covering all workshop procedures from basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures.
Engine Family:
Iveco SOFIM engine variants (common for this era Daily)
Displacement Options:
Likely 2.5L, 2.8L (4 and 5 cylinder diesel variants)
Horsepower Range:
Typically 75-125 hp depending on engine variant and tuning
Torque Range:
Varies by engine, but emphasis on low-end torque for commercial use
Injection Type:
Indirect Injection (IDI) or Direct Injection (DI) via rotary or common rail depending on specific engine variant and year. Manual will detail specific systems.
Turbocharging:
Many variants equipped with turbochargers, some with intercoolers. Manual covers diagnosis and repair of turbo systems.
Transmission Type:
5-speed manual transmission (common)
Transmission Options:
Possibly an automated manual transmission (e.g., Agile) or a basic automatic on some models, though less common.
Gear Ratios:
Manual provides detailed gear ratios for all applicable transmissions.
Clutch System:
Hydraulically operated single-plate dry clutch. Manual covers inspection, adjustment, and replacement.
Vehicle Type:
Light commercial vehicle (LCV), van, chassis cab, minibus variants
Wheelbase Options:
Multiple wheelbase options available, significantly impacting overall length and cargo capacity. Manual will specify for different configurations.
Gvwr Range:
Gross Vehicle Weight Rating typically ranges from 2.8 to 6.5 tonnes depending on configuration. Manual details specific GVWRs.
Curb Weight:
Varies significantly by body style and configuration. Manual provides specific figures.
Crash Test Data:
Euro NCAP and similar safety ratings for this era may be limited or not directly applicable to commercial variants. Manual focuses on mechanical safety systems.
ABS:
Anti-lock Braking System (ABS) available as an option on many models. Manual covers ABS system diagnosis and repair.
Traction Control:
Traction control systems (e.g., ASR) may be present on higher-spec models. Manual will cover these systems.
Airbags:
Driver airbag standard on many later models. Passenger airbag may be optional. Manual covers airbag system safety precautions and diagnostics.
Seatbelts:
Seatbelt pre-tensioners and height adjusters. Manual details seatbelt system maintenance and inspection.
Radio Options:
Basic AM/FM radio with cassette player or CD player often standard. Optional upgraded audio systems may exist.
Parking Sensors:
Not commonly available on this generation's base models, but might be an aftermarket or dealer-fitted option. Manual would not cover aftermarket.
Connectivity Features:
Limited by era. Basic wiring for accessories or auxiliary power outlets. No advanced Bluetooth or smartphone integration typically.
Oil Change Interval:
Typically 10,000 km to 20,000 km or 12 months, depending on operating conditions and specific engine oil used. Manual provides detailed schedules.
Air Filter Interval:
Recommended replacement every 20,000 km to 40,000 km or annually. Manual specifies interval based on driving environment.
Fuel Filter Interval:
Typically replaced every 20,000 km to 40,000 km. Crucial for diesel engine longevity. Manual provides specific interval.
Engine Oil Spec:
API CF/CF-4/CG-4, ACEA E3/E5, or specific Iveco specifications for diesel engines (e.g., 15W-40 or 5W-30 depending on climate). Manual lists exact specifications and capacities.
Coolant Spec:
Ethylene glycol based coolant with anti-corrosion inhibitors. Manual specifies type and 50/50 mix ratio.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid. Manual specifies exact type and replacement interval.
Transmission Oil Spec:
GL-4 or GL-5 manual transmission fluid (viscosity dependent on temperature). Manual specifies type and capacity.
Common Wear Items:
Clutch wear, front suspension components (bushings, ball joints), exhaust system corrosion, diesel injection pump issues on older models.
Electrical Gremlins:
Can occur with age, particularly related to wiring harnesses, grounding points, and fuse box connections. Manual's electrical diagrams are essential.
Turbocharger Failures:
Can be caused by poor oil maintenance or air intake restrictions. Manual provides diagnostic and repair procedures.
Manufacturer:
Iveco (Industrial Commercial Vehicles) is part of the CNH Industrial group, with a long history in commercial vehicles and engines.
Daily Lineage:
The Daily is a long-standing and highly successful range of light commercial vehicles for Iveco, known for its robustness and versatility.
Production Period:
The S2000 generation of the Iveco Daily was produced between 1999 and 2006, with this manual specifically covering 1998-2003 models.
Manufacturing Locations:
Iveco Daily vehicles are produced in various Iveco plants globally, including Italy and other European locations.
Industry Awards:
The Iveco Daily range has consistently won industry awards for its reliability, payload capacity, and value in the light commercial vehicle sector across various generations.
Customer Satisfaction:
Generally positive for durability and operational cost, though specific model years and engine variants can influence perceptions. Manual helps maintain optimal performance.
Manual Certification:
Manufacturer-approved documentation, implying adherence to industry standards for technical repair information.
