Coverage Scope:
Comprehensive repair, maintenance, and service for Iveco Daily 2000 models.
Estimated Page Count:
Variable, typical for factory service manuals (estimated 1000+ pages).
Type:
Repair and Service Manual
Engine:
Detailed diagnostics, repair, overhaul, cooling, lubrication, fuel injection (including common rail if applicable), emissions control.
Transmission:
Manual and automatic transmission repair, clutch service, gearbox overhaul, driveline components.
Brakes:
Hydraulic and pneumatic brake systems, ABS diagnostics, component replacement (pads, discs, calipers, lines), parking brake.
Electrical:
Wiring diagrams, starter, alternator, battery system, lighting, auxiliary systems, fuses, relays, control modules.
Chassis Suspension Steering:
Front and rear suspension, shock absorbers, springs, bushings, steering system, power steering.
Body And Frame:
Body panel repair, door mechanisms, interior trim, glass replacement, chassis structural repair.
HVAC:
Heating, ventilation, and air conditioning system diagnostics and repair.
Diagnostics:
Diagnostic trouble codes (DTCs), troubleshooting charts, fault finding procedures.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, lubrication points.
Repair:
Step-by-step repair procedures for all major vehicle systems, component replacement, and adjustments.
Disassembly Assembly:
Detailed instructions for the removal and reinstallation of components and sub-assemblies.
Troubleshooting:
Systematic approach to diagnosing and resolving common and complex problems.
Depth:
Advanced diagnostics and detailed repair procedures suitable for professional technicians, with sufficient detail for experienced DIY mechanics.
Engine Type:
Likely turbocharged diesel engines (e.g., Sofim/F1A series) common for this era of Iveco Daily. Specific displacements vary.
Power Output:
Varies by engine variant; typically in the range of 80-130 HP.
Torque Output:
Varies by engine variant; typically in the range of 200-280 Nm.
Injection System:
Likely direct injection, potentially common rail (depending on exact model year and variant) or mechanical injection.
Cooling System:
Water-cooled, with radiator, fan, thermostat, and coolant reservoir.
Body Styles:
Panel van, minibus, chassis cab, chassis cowl, dropside, tipper.
Gross Vehicle Weight Rating Gvw:
Ranges typically from 3.0 to 6.5 tonnes depending on configuration.
Crash Test Data:
Limited public crash test data available for commercial vehicles of this era. Focus on robust chassis and cabin construction.
Braking System:
Front disc brakes, rear drum or disc brakes depending on variant. ABS availability varies.
Restraints:
Seat belts standard. Airbags may be optional or standard on certain higher-trim passenger variants.
Oil Change Interval:
Typically 10,000-20,000 km or 12 months, depending on usage and engine type. Refer to specific manual section for exact intervals.
Engine Oil:
API CG-4 or ACEA E3/E5 specifications for diesel engines. Viscosity grade typically 10W-40 or 5W-40. Consult manual for precise specifications.
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives, typically meeting Fiat/Iveco specification. OAT or HOAT type.
Brake Fluid:
DOT 4 brake fluid (or DOT 3 if specified).
Transmission Fluid:
Gear oil meeting GL-4 or GL-5 specifications for manual transmissions. Automatic transmission fluid (ATF) for automatic variants.
Common Wear Items:
Clutch wear, brake component wear, suspension bushings, exhaust system corrosion, turbocharger issues (if applicable).
Electrical Gremlins:
Corrosion on electrical connectors, especially in older models or those exposed to harsh environments, can lead to intermittent faults.
Oil Filter Example:
Example part numbers can vary significantly by engine. A common cross-reference might be Mann-Filter W 932/1 or equivalent.
Iveco Legacy:
Iveco is a global leader in commercial vehicles, with a strong reputation for durability and reliability.
Daily Lineage:
The Iveco Daily has been in continuous production since 1978, known for its ladder frame chassis and versatility across light commercial applications.
Manufacturing Locations:
Primarily manufactured in Italy and other global Iveco production facilities.
