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2006-2010 Iveco Daily Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Iveco Model: Daily Year: 2006-2010 Codes Generation: Third Generation (1999-2006, with significant updates leading to 2006-2010 facelift/updates) Chassis Codes: Commonly associated with the 2000s platform,...
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Taper: Truck
Distributeur:
UGS: 399582
2006-2010 Iveco Daily Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Iveco
Model:
Daily
Year:
2006-2010
Codes
Generation:
Third Generation (1999-2006, with significant updates leading to 2006-2010 facelift/updates)
Chassis Codes:
Commonly associated with the 2000s platform, details may vary based on specific sub-models and configurations.
👋 Introduction
Market Position
Vehicle Segment:
Light commercial vehicle, van, chassis-cab, minibus.
Target Audience For Manual:
Fleet owners, independent repair shops, professional mechanics, and knowledgeable DIY vehicle owners.
Competitive Analysis
Competitors Vehicle:
Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter.
Key Features
Manual Value Proposition:
Comprehensive, factory-sourced information with clear diagrams, enabling efficient and accurate repair, reducing downtime and maintenance costs.
Technical Illustrations:
Includes top-quality diagrams and highly detailed exploded pictures for clarity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for the 2006-2010 Iveco Daily van and light commercial vehicle range.
Secondary Coverage:
Includes scheduled maintenance, diagnostics, troubleshooting, and component replacement procedures.
Page Count
Estimated Page Count:
Likely several hundred to over a thousand pages, typical for a complete factory service manual. Specific page count not provided but implies exhaustive coverage.
Manual Type
Type:
Factory Service and Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul, fuel system, cooling system, lubrication system, exhaust system, clutch, transmission, propeller shafts, rear axles.
Chassis And Suspension:
Suspensions (front and rear), wheels, tires, steering gear, brakes (including hydro-pneumatic system), chassis frame.
Body And Electrical:
Bodywork, cab, air-conditioning system, electrical system, electronic system.
Procedures Included
Maintenance:
Scheduled maintenance, routine checks, fluid changes, filter replacements, lubrication.
Repair And Overhaul:
Complete disassembly and reassembly of major components, engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement.
Diagnostics And Troubleshooting:
Fault finding procedures, diagnostic flowcharts, common problem identification and solutions.
Technical Depth
Level Of Detail:
High. Covers everything from basic maintenance to complete vehicle disassembly and component-level repair, suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Tools:
Likely references specific diagnostic tools and procedures required for electronic systems. (Specific tool names not provided but implied).
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip (for potential archive extraction if provided as a ZIP).
Print Quality
Printability:
All pages are printable.
Binding Type
Digital Delivery:
Instant Download (no physical binding implied).
Paper Type
Digital Media:
Digital PDF file, not applicable for paper type.
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely covers multiple diesel engine variants common to the Iveco Daily range during this period (e.g., 2.3L, 3.0L F1A, F1C diesel engines). Specific engine codes may be detailed within the manual.
Performance
Typical Horsepower Range:
Ranges typically from 100 HP to 170 HP or more, depending on engine displacement and turbocharging.
Typical Torque Range:
Ranges typically from 250 Nm to 400 Nm or more, depending on engine displacement and turbocharging.
Fuel System
Injection System:
Commonly features Common Rail Direct Injection (CRDI) systems.
Emission Controls:
Euro 4 and potentially early Euro 5 compliant systems, may include EGR, DPF (Diesel Particulate Filter), and SCR (Selective Catalytic Reduction) depending on specific configuration and market.
🔧 Transmission
Standard
Transmission Type:
Manual transmissions (e.g., 5-speed and 6-speed) are common. Automated manual transmissions (e.g., Hi-Matic) may also be covered for certain models/years.
Optional
Transmission Options:
Automatic or automated manual transmissions may be optional on certain variants.
Features
Clutch Type:
Typically single dry plate clutch for manual transmissions.
📐 Dimensions
Exterior
Body Styles:
Panel van, crew van, chassis-cab, minibus, chassis-cowls, with various wheelbase and roof height options.
Weights
Gvwr Range:
Gross Vehicle Weight Rating can vary significantly, typically from around 3.0 to 7.0 tons (3000 to 7000 kg) or more for heavier duty variants.
Curb Weight:
Varies significantly based on configuration, from approximately 1700 kg to over 3000 kg.
🛡️ Safety Features
Ratings
Crash Safety Standards:
Information on compliance with relevant European safety directives and potential NCAP ratings (though commercial vehicles are often tested differently than passenger cars).
Active Features
Braking System:
Disc brakes on all wheels, typically with ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) as standard or optional. Hydro-pneumatic system suggests potential for advanced hydraulic control or load-leveling in some variants.
Stability Control:
ESC (Electronic Stability Control) or ESP (Electronic Stability Program) may be available on later models or higher trim levels.
Passive Features
Restraint Systems:
Airbags for driver and front passenger. Seatbelt pre-tensioners.
💡 Technology Features
Infotainment
Audio Systems:
Basic radio/CD players, with options for auxiliary input, USB, and Bluetooth connectivity on higher trims or as optional upgrades.
Driver Assistance
Navigation:
Optional factory-fitted navigation systems may have been available on some models.
Connectivity
Telematics:
Depending on fleet options, some vehicles may have incorporated basic telematics for vehicle tracking and diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 20,000 km to 40,000 km or 1-2 years, depending on usage, engine oil specification, and manufacturer recommendations. The manual will specify exact intervals.
Air Filter Replacement:
Often based on mileage (e.g., 40,000-60,000 km) or visual inspection, particularly in dusty conditions.
Fluid Specifications
Engine Oil Specification:
Likely requires low-SAPS engine oils meeting ACEA C3 or similar specifications, often with specific Iveco approvals (e.g., Iveco 18-1804 TLS).
Coolant Specification:
Typically an OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, usually silicate-free, meeting standards like CUNA NC 956-16 or equivalent.
Brake Fluid Specification:
DOT 4 or DOT 5.1 brake fluid.
Transmission Fluid Specification:
Gear oil specifications vary based on transmission type (manual vs. automatic/automated) and manufacturer recommendations. API GL-4 or GL-5 might be specified for manual gearboxes, with ATF for automatics.
Known Issues
Common Wear Items:
Brake pads and discs, clutch wear, suspension bushings, EGR valve issues (in diesel engines), DPF regeneration problems, and potential issues with certain electronic sensors or modules.
Diesel Particulate Filter:
DPF clogging can be an issue if the vehicle is primarily used for short-haul city driving, requiring manual regeneration or cleaning.
📚 Vehicle History
Brand Heritage
Manufacturer:
Iveco (Industrial Vehicles Corporation), a brand of CNH Industrial, known for commercial vehicles, buses, and specialized vehicles.
Model Evolution
Daily Lineage:
The Iveco Daily has a long history, dating back to the 1970s. The 2006-2010 models represent a significant update to the third generation, incorporating styling and technical advancements from the previous generation (1999-2006) and leading into the fourth generation (2011 onwards).
Production
Manufacturing Locations:
Iveco Daily vehicles are manufactured in various Iveco plants worldwide, including Italy, Spain, Argentina, China, and others, depending on the specific market and configuration.
🏆 Awards & Recognition
Recognitions
Van Of The Year Awards:
While this specific 2006-2010 generation might not have specific major awards attributed to it, the Iveco Daily range has historically been recognized in the light commercial vehicle sector, with various 'Van of the Year' titles awarded to different generations over the years.
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