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Jaguar E-Type Series I and II Service and Parts Manual

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This manual covers the iconic E-Type, produced between 1961 and 1971, encompassing both Series I and Series II models. Available as a Roadster (OTS), Coupe, and 2+2 Coupe, the E-Type...
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Jaguar E-Type Series I and II Service and Parts Manual
This manual covers the iconic E-Type, produced between 1961 and 1971, encompassing both Series I and Series II models. Available as a Roadster (OTS), Coupe, and 2+2 Coupe, the E-Type is celebrated for its groundbreaking design, exceptional performance, and sophisticated engineering, making it a highly collectible automotive masterpiece. This guide is an indispensable resource for maintaining and understanding the intricacies of this legendary British sports car, from its powerful XK Inline-6 engines (3.8L and 4.2L variants) to its advanced Independent Rear Suspension and servo-assisted disc braking systems. This comprehensive Service and Parts Manual provides detailed guidance on all aspects of E-Type ownership, repair, and maintenance. It includes extensive information on powertrain systems, including engine, carburetion, ignition, and cooling; transmission and drivetrain components; chassis and suspension; brakes; and the complete electrical system. Furthermore, the manual details routine maintenance procedures, troubleshooting common issues such as rust and overheating, and in-depth repair and rebuild instructions for all major systems. With extensive part numbers and clear assembly diagrams, this resource is essential for owners and technicians alike to preserve the performance and integrity of their E-Type.
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
E-Type
Series:
Series I and Series II
Codes
Chassis Codes Series I:
1R0001 - 1R1500 (OTS), 1R0001 - 1R3200 (Coupe), 150001 - 152000 (OTS), 150001 - 155000 (Coupe), 1E5001 - 1E7600 (OTS), 1E5001 - 1E7600 (Coupe), 1X5001 - 1X7500 (OTS), 1X5001 - 1X7500 (Coupe)
Chassis Codes Series Ii:
1R25000 - 1R27700 (OTS), 1R25000 - 1R33400 (Coupe), 1R25000 - 1R27700 (2+2), 1R25000 - 1R33400 (2+2), 1E25000 - 1E31300 (OTS), 1E25000 - 1E35800 (Coupe), 1E25000 - 1E31300 (2+2), 1E25000 - 1E35800 (2+2), 1X25000 - 1X27700 (OTS), 1X25000 - 1X33400 (Coupe), 1X25000 - 1X27700 (2+2), 1X25000 - 1X33400 (2+2)
👋 Introduction
Market Position
Legacy Status:
Iconic sports car, highly collectible, requiring specialized knowledge for maintenance and repair.
Competitive Analysis
Essential Resource:
Indispensable for owners and mechanics working on E-Type Series I and II models, offering critical technical data often unavailable elsewhere.
Key Features
Empowerment:
Empowers owners to perform maintenance, understand repairs, and avoid misdiagnosis or overcharging by independent workshops.
Value Proposition:
Provides instant access to a comprehensive repository of knowledge for a classic automotive masterpiece, replacing lost or damaged originals.
📋 Manual Details
Coverage Areas
Production Years Covered:
1961 - 1971
Body Styles Covered:
Roadster (OTS), Coupe, 2+2 Coupe
Market Regions:
Global (English language)
Page Count
Estimated Page Count:
500-800+ (typically, depending on specific edition and included sections)
Manual Type
Type:
Service and Parts Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (XK Inline-6 variants), Carburetion (SU, Zenith Stromberg), Ignition, Cooling, Exhaust, Fuel System
Transmission Drivetrain:
Manual Transmission (Moss, Jaguar '4-Syncro'), Automatic Transmission (Borg-Warner), Clutches, Drive Shafts, Rear Axle Assemblies (IRS)
Chassis Suspension:
Front Suspension (Independent, Double Wishbone), Rear Suspension (IRS - Independent Rear Suspension), Shock Absorbers, Springs, Steering System (Rack and Pinion)
Brakes:
Disc Brakes (Girling, Dunlop), Hydraulic System, Parking Brake
Electrical:
Wiring Diagrams, Lighting System, Ignition Switch, Starter Motor, Generator/Alternator, Battery, Instruments, Accessories
Bodywork:
Body Panel Removal and Installation, Doors, Hood, Trunk, Glass, Trim, Seats, Upholstery (structural and cosmetic repairs)
Procedures Included
Maintenance:
Routine Servicing, Lubrication, Filter Changes, Spark Plug Replacement, Carburetor Tuning, Ignition Timing Adjustments
Troubleshooting:
Diagnostic charts for common issues, fault finding for mechanical and electrical systems
Repair Rebuild:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul, Electrical Component Repair
Assembly Disassembly:
Detailed instructions for removing and installing major components and sub-assemblies
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to full engine and drivetrain rebuilds. Includes detailed part numbers and assembly diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text-based PDF, enabling quick keyword searches for specific procedures or parts.
Print Quality
Print Recommendation:
Printable on demand. High-resolution digital scans ensure clarity for diagrams and text.
Binding Type
Digital Format:
N/A (Digital)
Paper Type
Digital Format:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine Series I
Engine Type:
Jaguar XK Inline-6
Displacement Series I:
3.8 Liters (3781 cc)
Bore Stroke Series I:
83 mm x 114.3 mm
Horsepower Series I:
265 bhp @ 5500 rpm (US Spec), 245 bhp @ 5500 rpm (UK Spec)
Torque Series I:
260 lb-ft @ 4000 rpm
Carburetion Series I:
3 x SU HD8 Carburetors
Primary Engine Series Ii
Engine Type:
Jaguar XK Inline-6
Displacement Series Ii:
4.2 Liters (4235 cc)
Bore Stroke Series Ii:
92.07 mm x 107.95 mm
Horsepower Series Ii:
265 bhp @ 5400 rpm
Torque Series Ii:
283 lb-ft @ 4000 rpm
Carburetion Series Ii:
2 x Zenith Stromberg 175 CDSE Carburetors (US Spec), 3 x SU HD8 Carburetors (UK Spec, early models)
Fuel System
Fuel Type:
Leaded or Unleaded Gasoline (with potential modifications for unleaded)
🔧 Transmission
Standard Series I
Transmission Type:
Moss 4-Speed Manual (with/without Overdrive)
Optional Series I
Transmission Type:
Jaguar '4-Syncro' Manual (later Series I), Borg-Warner DG Automatic
Standard Series Ii
Transmission Type:
Jaguar 4-Speed Manual (with Overdrive), Borg-Warner DG Automatic
Optional Series Ii
Transmission Type:
N/A (standard configurations are consistent for the series)
Features
Clutch Type:
Dry single plate
Fluid Specifications
Manual Transmission Fluid:
API GL-4 Hypoid Gear Oil (e.g., SAE 80 or 90, specific viscosity dependent on ambient temperature, consult manual for precise recommendations)
Automatic Transmission Fluid:
Dexron II or equivalent (check original specifications or service bulletins)
📐 Dimensions
Exterior Series I Ots
Length:
4170 mm (164.2 inches)
Width:
1587 mm (62.5 inches)
Height:
1220 mm (48.0 inches)
Wheelbase:
2286 mm (90.0 inches)
Exterior Series Ii Ots
Length:
4237 mm (166.8 inches)
Width:
1590 mm (62.6 inches)
Height:
1219 mm (48.0 inches)
Wheelbase:
2286 mm (90.0 inches)
Weights
Curb Weight Approx:
1200-1350 kg (2645-2976 lbs), varies by body style and options
🛡️ Safety Features
Ratings
Crash Testing Era:
Pre-modern crash safety standards; focus on structural integrity and driver protection for its era.
Active Features
Braking System:
Four-wheel Girling disc brakes with servo assistance (standard on all models).
Steering System:
Rack and pinion steering, offering direct control.
Passive Features
Seatbelts:
Lap belts were standard; inertia reel belts became more common in later Series I and Series II models. Manual will detail installation and adjustment.
Body Structure:
Integral body-chassis construction for rigidity and driver protection.
💡 Technology Features
Infotainment
Radio:
Optional factory-fitted radios (e.g., Lucas, Becker) were available. Manual covers electrical connections and basic troubleshooting.
Driver Assistance
Braking Assistance:
Servo-assisted brakes for reduced pedal effort.
Connectivity
Wiring Harnesses:
Detailed wiring diagrams are included, essential for diagnosing and repairing the vehicle's electrical systems.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 6 months, whichever comes first. Manual will provide specific oil type and filter part number.
Grease Points:
Regular greasing of suspension and steering joints as per manual schedule.
Tune Up:
Regular checks of ignition timing, carburetor synchronization, and valve clearances.
Fluid Specifications
Engine Oil:
SAE 20W-50 (preferred for XK engines, especially in warmer climates). Check manual for specific ambient temperature recommendations and API service classification.
Coolant:
50/50 mixture of ethylene glycol antifreeze and distilled water. Manual will specify capacity and type.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Manual will specify.
Known Issues
Rust:
Prone to rust in sills, wheel arches, floor pans, and A-pillars. Manual will offer guidance on body panel access and repair.
Engine Cooling:
Overheating can be an issue, especially with original cooling systems. Manual covers radiator and fan maintenance.
Carburetor Issues:
SU or Zenith Stromberg carburetors require regular tuning and rebuilding. Manual details adjustments and rebuild procedures.
Independent Rear Suspension:
IRS components can wear, leading to noise or handling issues. Manual provides overhaul instructions.
Parts Information
Part Number Reference:
The 'Parts Manual' section of this document will list official Jaguar part numbers for a vast array of components, crucial for sourcing correct replacements.
📚 Vehicle History
Brand Heritage
Jaguar Legacy:
Jaguar Cars has a rich history of producing elegant, high-performance sports cars and luxury vehicles.
Model Evolution
Series I Introduction:
Launched in 1961, immediately praised for its styling, performance, and groundbreaking design. Initially featured the 3.8L engine.
Series I Updates:
The 4.2L engine became available in October 1964, offering more torque and reliability. The 2+2 coupe was introduced in 1965.
Series Ii Introduction:
Introduced in 1968 with significant styling and engineering changes to meet US safety regulations, including larger open grille, twin headlights, and different bumpers.
Production
Total Production Series I:
Approximately 10,000 units
Total Production Series Ii:
Approximately 14,000 units
Manufacturing Location:
Coventry, England
🏆 Awards & Recognition
Recognitions
Automotive Icon:
Widely regarded as one of the most beautiful cars ever made, consistently appearing on 'greatest cars' lists.
Performance Benchmark:
Set new benchmarks for performance and handling in its era, influencing sports car design for decades.
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