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Jaguar XJ XJ6 XJ8 X350 2003-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jaguar Model: XJ Model Variants: XJ6, XJ8 Chassis Code: X350 Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Vin Code Range:...
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Jaguar XJ XJ6 XJ8 X350 2003-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJ
Model Variants:
XJ6, XJ8
Chassis Code:
X350
Model Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Codes
Vin Code Range:
Jaguar XJ VIN structure from 2003-2010 should be consulted for specific model year decoding, typically starting with SAJ for Jaguar manufactured vehicles.
👋 Introduction
Market Position
Vehicle Segment:
Full-size luxury sedan.
Target Owner Profile:
Owners seeking to perform their own maintenance and repairs, or professionals requiring detailed factory-level information.
Competitive Analysis
Competitors X350 Era:
BMW 7 Series, Mercedes-Benz S-Class, Audi A8, Lexus LS.
Key Features
Chassis Construction:
Aluminum monocoque chassis for weight savings and rigidity.
Suspension System:
Computer-Controlled Adaptive Damping Suspension (CATS) was a prominent feature.
Powertrain Options:
V8 and V8 Supercharged (XJ8/XJR) and V6 (XJ6) engine options, some with Jaguar's Sequential Shift automatic transmission.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive workshop service and repair for all Jaguar XJ X350 models (XJ6, XJ8) from 2003 to 2010.
Body Styles Covered:
All styles covered, implying Sedan and potentially Long Wheelbase (LWB) variants.
Page Count
Estimated Page Count:
Hundreds of pages (exact number not specified, but indicative of a full factory manual).
Manual Type
Manual Type:
Workshop Service Repair Manual (WSRM)
Intended Audience:
Do-it-yourselfer and experienced mechanic.
Language
Language:
English
Format
File Format:
PDF Download
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Emission System, Cooling System, Engine Control System, Differential/Drive Axle.
Chassis:
Brake System, Suspension, Steering, Chassis/Body.
Electrical And Electronics:
Electrical System, Wiring Diagrams, Heater/Air Conditioner, Restraint System (Airbags/Seatbelts), Engine Control System.
Interior And Body:
Interior components, Chassis/Bodywork.
Procedures Included
Diagnostic Procedures:
Troubleshooting, Electrical System Diagnostics, Engine Performance Diagnosis.
Maintenance Procedures:
General Maintenance, Periodic Lubrication, Fluid Level Checks and Replacements.
Repair Procedures:
Detailed step-by-step instructions for complete disassembly and reassembly of various components and systems.
Component Specific Repairs:
Engine overhaul, transmission rebuild, brake system service, suspension component replacement, steering system repair, climate control service, electrical component troubleshooting and replacement.
Technical Depth
Technical Detail Level:
High; covers complete disassembly, repair procedures, diagnostic information, and technical specifications.
Illustration Quality:
Hundreds of photos and illustrations, detailed drawings, and enlarged insets for clarity.
Instructional Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings.
Electrical Coverage Detail:
Detailed wiring diagrams integrated with electrical service and troubleshooting procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Readability Software:
Adobe PDF Reader required.
Print Quality
Printability:
Printable without any restriction; entire manual or selected pages.
Binding Type
Delivery Method:
Digital download link provided post-payment.
Physical Format Implied:
While a download, the content is designed to be printed, suggesting a format suitable for professional binding.
Paper Type
Paper Quality For Print:
Assumed to be standard print quality suitable for workshop use, with clear illustrations and text.
⚙️ Engine Specifications
Primary Engine
Engine Options:
AJ-V8 (3.2L, 3.5L, 4.0L, 4.2L Naturally Aspirated and Supercharged variants) and AJ-V6 (3.0L for XJ6 models).
Performance
Horsepower Torque Range:
Varies significantly by engine and supercharger application. Naturally aspirated V8s typically range from 240-300 hp, with supercharged variants exceeding 390 hp. V6 models around 240 hp.
Engine Management System:
Jaguar/Bosch Motronic or similar electronic engine control units (ECUs).
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (MPI).
Fuel Type:
Premium Unleaded Gasoline (Octane Rating 91+ recommended).
Cooling System
Cooling Type:
Pressurized liquid cooling system.
🔧 Transmission
Standard
Gearbox Options:
ZF 5HP24 or ZF 6HP26 5-speed or 6-speed automatic transmission, depending on engine and model year.
Optional
Manual Transmission:
Not typically offered on XJ models of this generation.
Features
Transmission Control:
Electronically controlled with adaptive shift strategies.
Transmission Fluid Spec:
Specific ZF Lifeguard fluids are critical. Consult manual for exact specification (e.g., ZF TE-ML 11A/11B or equivalent).
📐 Dimensions
Exterior
Wheelbase Standard:
Approximately 3030 mm (119.3 in).
Wheelbase Long:
Approximately 3160 mm (124.4 in) for LWB models.
Overall Length Standard:
Approximately 5090 mm (200.4 in).
Overall Length Long:
Approximately 5215 mm (205.3 in) for LWB models.
Weights
Curb Weight Range:
Approximately 1700-1900 kg (3748-4189 lbs) depending on engine and specification.
🛡️ Safety Features
Ratings
Crash Test Results:
While specific official ratings for this exact generation from all agencies might vary, Jaguar generally prioritized safety. The X350 chassis incorporated advanced safety structures.
Active Features
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), often with ventilated discs all around.
Stability Control:
Traction Control System (TCS) and Dynamic Stability Control (DSC) were standard or optional.
Passive Features
Airbags:
Front, side, and curtain airbags (number and placement vary by model year and configuration).
Restraint System:
Pretensioning seatbelts with load limiters.
💡 Technology Features
Infotainment
Infotainment System:
Touchscreen-based navigation, premium audio systems (e.g., Alpine, Harman Kardon), CD changer, radio functionality.
Driver Assistance
Adaptive Cruise Control:
Optional Adaptive Cruise Control (ACC) available on some models.
Parking Assist:
Front and rear parking sensors.
Connectivity
Connectivity Options:
Limited by era; typically auxiliary audio inputs, older Bluetooth phone integration on later models.
Comfort Features
Climate Control:
Dual-zone or multi-zone automatic climate control.
Seating Features:
Heated and ventilated front seats, power-adjustable seating with memory functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first. Consult manual for exact interval based on driving conditions.
Transmission Fluid Interval:
Recommended fluid change every 50,000 to 100,000 miles, or as specified by Jaguar service bulletins. Crucial for ZF transmissions.
Coolant Change Interval:
Initial change at 5 years or 100,000 miles, then every 2 years or 50,000 miles thereafter. Use Jaguar-approved OAT coolant.
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific viscosity grade (e.g., 5W-30 or 5W-40) and API/ACEA specifications (e.g., API SN, ACEA C3, or Jaguar specific approvals).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Consult manual for exact requirement.
Power Steering Fluid:
Refer to manual for specific hydraulic fluid type (e.g., Pentosin CHF 11S or equivalent).
Known Issues
Common Problems Engine:
Timing chain tensioner wear (on earlier AJ-V8s), ignition coil failures, oil leaks from valve cover gaskets or oil cooler seals.
Common Problems Suspension:
Air suspension compressor failures or leaks, wear in bushings and ball joints, especially on high-mileage vehicles.
Common Problems Electrical:
Window regulator failures, central locking issues, module communication errors, sensor failures (e.g., ABS sensors).
Common Problems Comfort:
Heater control valve (HVAC system), seat memory module issues, minor trim component wear.
📚 Vehicle History
Brand Heritage
Jaguar Legacy:
Jaguar has a long-standing reputation for luxury, performance, and elegant design.
Model Evolution
X350 Introduction:
The X350 generation replaced the X308 and was a significant redesign, most notably featuring an aluminum monocoque construction.
Design Philosophy:
Retained classic Jaguar styling cues while incorporating modern technology and materials.
Production
Manufacturing Location:
Castle Bromwich Assembly Plant, Birmingham, England.
Production Years X350:
2003-2009 (model years 2004-2010 for the North American market, with minor updates). The X351 generation replaced it for the 2010 model year onwards.
🏆 Awards & Recognition
Recognitions
Model Awards:
The X350 XJ generally received positive reviews for its ride quality, handling, and sophisticated luxury, though specific major awards might not be universally cited.
Certifications
Manufacturing Standards:
Produced under Jaguar's internal quality and manufacturing standards at the time of production.
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