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Jaguar XK Series 1948-1961 Parts Workshop Service Repair Manual

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Basic Information Identification Make: Jaguar Model: XK Series Model Variants: XK120, XK140, XK150 Production Years Covered: 1948-1961 Chassis Codes: XK120: J7389 onwards, XK140: S600001 onwards, XK150: S800001 onwards Introduction Market...
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UGS: 129793
Jaguar XK Series 1948-1961 Parts Workshop Service Repair Manual
Basic Information
Identification
Make: Jaguar
Model: XK Series
Model Variants: XK120, XK140, XK150
Production Years Covered: 1948-1961
Chassis Codes: XK120: J7389 onwards, XK140: S600001 onwards, XK150: S800001 onwards
Introduction
Market Position
Market Segment: Luxury Sports Car
Competitive Analysis
Competitors Era: Aston Martin DB2/4, Ferrari 250 GT Europa, Austin-Healey 100-6, Triumph TR3
Key Features
Design Philosophy: Elegant styling, powerful inline-six engine, and renowned handling characteristics.
Historical Significance: Established Jaguar's reputation for performance and design in the post-war era.
Manual Details
Coverage
Manual Type: Parts Workshop Service Repair Manual
Language: English
Coverage Areas: Comprehensive for XK120, XK140, and XK150 models
Format
Format: Digital Download (PDF)
Manual Coverage
Systems
Systems Covered: Engine, Carburetor and Fuel System, Cooling System, Clutch, Gearbox, Propeller Shaft, Rear Axle, Steering, Front Suspension, Rear Suspension, Brakes, Wheels and Tyres, Body and Exhaust System, Heating and Windscreen, Electrical
Procedures
Procedures Included: General Information, Engine Overhaul and Repair, Fuel System Diagnosis and Repair, Cooling System Maintenance and Repair, Clutch Assembly and Disassembly, Gearbox Service and Rebuilding, Propeller Shaft Maintenance, Rear Axle Service and Repair, Steering System Overhaul, Suspension Component Replacement and Adjustment, Brake System Service and Overhaul, Wheel and Tire Specification and Mounting, Body Panel Repair and Adjustment, Exhaust System Maintenance, Heating and Ventilation System Repair, Windscreen Replacement and Sealing, Electrical System Diagnosis and Wiring Diagrams
Depth
Technical Depth: Detailed workshop procedures, component-level diagnostics, repair instructions, overhaul specifications, and parts identification.
Manual Specifications
File
File Format: PDF
Searchability: Likely text-searchable (dependent on original source quality)
Printability: Printable
Quality
Print Quality: Variable, depends on original source material (expect clear diagrams and text)
Engine Specifications
Primary Engine
Engine Family: Jaguar XK Straight-6
Variants
Xk120 Engine: 3.4L (3442cc) DOHC Inline-6
Xk140 Engine: 3.4L (3442cc) DOHC Inline-6 (improved cooling, stronger crankshaft)
Xk150 Engine: 3.4L (3442cc) DOHC Inline-6 (standard), 3.8L (3781cc) DOHC Inline-6 (S and SE models)
Performance
Xk120 Power Output: 160 bhp @ 5,000 rpm (standard), 180 bhp @ 5,300 rpm (C-Type head option)
Xk140 Power Output: 190 bhp @ 5,500 rpm
Xk150 Power Output: 190 bhp @ 5,500 rpm (3.4L), 210 bhp @ 5,500 rpm (3.8L), 250 bhp @ 5,500 rpm (3.8L 'S')
Fuel System
Carburetion: Dual SU Carburetors (e.g., H4, HD6 depending on model and tune)
Fuel Type: Leaded Gasoline (Octane rating appropriate for the era)
Engine Codes
Common Engine Codes: W.160, W.180, W.190, W.210, W.250 (suffix indicates specific tune/head)
Transmission
Standard
Gearbox Type: 4-speed Manual (Moss gearbox with or without overdrive on some models)
Optional
Overdrive: Optional on some XK120 and XK140 models, standard on some XK150 variants.
Features
Clutch Type: Single Dry Plate Clutch
Dimensions
Exterior
Body Styles: Roadster (OTS), Fixed Head Coupe (FHC), Drop Head Coupe (DHC)
Wheelbase: XK120: 102 inches, XK140: 104 inches, XK150: 104 inches
Weights
Kerb Weight: Approx. 2,700 - 3,100 lbs (1,225 - 1,400 kg) depending on model and body style.
Safety Features
Ratings
Crash Testing Era: Pre-modern safety standards; focus on driver protection was limited.
Active Features
Braking System: XK120: Hydraulic drum brakes, XK140/XK150: Lockheed hydraulic disc brakes on front (standard from XK140 onwards).
Passive Features
Seatbelts: Not standard equipment in early models; often retrofitted.
Construction: Body-on-chassis construction with body panels riveted and welded.
Technology Features
Infotainment
Radio: Optional period-correct radios, often AM band.
Driver Assistance
ABS: Not applicable
Power Steering: Optional on some later models, not standard.
Connectivity
Bluetooth: Not applicable
Lighting
Headlights: Integrated into fenders on XK120/140, faired into bodywork on XK150.
Maintenance
Service Intervals
Oil Change Interval: Typically every 3,000 miles or 6 months (check manual for specific details).
Tune Up Interval: Regular checks of ignition points, condenser, and carburetor synchronization are crucial.
Fluid Specifications
Engine Oil: SAE 20W-50 or 30 (depending on climate and engine condition, consult manual for specific API service classification).
Coolant: 50/50 mixture of ethylene glycol antifreeze and distilled water.
Gearbox Oil: EP 80W Gear Oil (e.g., Castrol EPX 80).
Rear Axle Oil: EP 90 Gear Oil (e.g., Castrol EPX 90).
Brake Fluid: DOT 3 or DOT 4 (for disc brake systems).
Known Issues
Common Wear Items: Bushings (suspension, steering), engine seals and gaskets (oil leaks), clutch components, brake hydraulics.
Engine Specific: Timing chain wear, crankshaft bearing wear, potential for overheating if cooling system is not meticulously maintained.
Electrical: Aging wiring looms, generator output, Lucas electrical components can be temperamental.
Part Numbers
Generic Oil Filter Part Number: Not available generically without specific engine variant; consult manual or specialized suppliers.
Generic Spark Plug Part Number: e.g., Champion N5C, Lodge 347 (for original specification; modern equivalents may differ).
Vehicle History
Brand Heritage
Founder: Sir William Lyons
Brand Identity: Synonymous with performance, luxury, and elegant design.
Model Evolution
Xk120: Launched 1948 as a show car, entered production 1949. Initially limited to 120 mph. Became the fastest production car of its time.
Xk140: Introduced 1954. Featured a longer wheelbase for improved cabin space, rack-and-pinion steering, and standard disc brakes on the front. More powerful engine options available.
Xk150: Introduced 1957. Completely new body style with a lower, more modern line, integrated headlamps, and a wraparound windscreen. Offered 3.4L and 3.8L engines, including the high-performance 3.8 'S' version.
Production
Production Period: 1948-1961
Manufacturing Location: Coventry, England
Awards & Recognition
Recognitions
Motorsport Heritage: Highly successful in racing, including multiple outright wins at Le Mans (C-Type and D-Type, derived from XK engines).
Design Awards: Consistently praised for its timeless and elegant styling by automotive historians and enthusiasts.
Ratings
Value Retention: Excellent, highly sought-after classic car with strong value retention and appreciation potential.
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