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JAWA 250 350 353 354 Full Service & Repair Manual

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This manual covers the 250/350 Series motorcycles, specifically the 353 and 354 model codes, produced primarily from the mid-1950s through the 1960s. , a historically significant Czechoslovakian brand, is renowned...
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Taper: Motorcycle
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UGS: 150937
JAWA 250 350 353 354 Full Service & Repair Manual
This manual covers the 250/350 Series motorcycles, specifically the 353 and 354 model codes, produced primarily from the mid-1950s through the 1960s. , a historically significant Czechoslovakian brand, is renowned for its robust, accessible, and versatile motorcycle designs. The 250/350 Series models represent core offerings from the post-WWII era, known for their reliability and enduring appeal to enthusiasts. These air-cooled, two-stroke twin-cylinder machines, available in displacements of approximately 248 cc and 343 cc, feature a 4-speed constant mesh gearbox and a wet multi-plate clutch. Their engineering quality and straightforward design have made them popular among owners, hobbyists, and independent repair shops seeking to maintain these classic vehicles. This Factory Service & Repair Workshop Manual provides comprehensive guidance for the maintenance and repair of your 250/350 Series motorcycle. It covers a wide array of systems, including complete engine overhaul, transmission service, electrical system troubleshooting, fuel system maintenance, braking system adjustments, suspension and steering service, chassis lubrication, bodywork, and wheel/tire care. The manual includes detailed procedures for routine maintenance, troubleshooting guides, repair instructions, and overhaul procedures, all supported by hundreds of detailed photos and exploded diagrams. Its professional-standard content ensures that owners and technicians have the necessary information to perform all aspects of vehicle care, from basic adjustments to complete rebuilds, ensuring the longevity and optimal performance of these vintage machines.
🏷️ Basic Information
Identification
Make:
Jawa
Model:
250/350 Series (353, 354)
Model Code Variants:
353, 354
👋 Introduction
Market Position
Target Audience:
Jawa motorcycle owners, hobbyists, independent repair shops, and vintage motorcycle enthusiasts.
Competitive Analysis
Manual Value Proposition:
Provides comprehensive factory-level repair data, eliminating the need for expensive professional assistance for most tasks.
Key Features
Visual Aids:
Hundreds of detailed photos and exploded diagrams for clear procedural guidance.
Professional Standard:
Same quality and detail as manuals used by factory-trained technicians.
Accessibility:
Instant download and multi-device compatibility for immediate use.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service & Repair Workshop Manual
Language:
English (assumed, based on product description phrasing)
Format:
Digital (Instant Download PDF)
Page Count
Page Count Estimate:
Hundreds of pages (exact count not specified, but described as 'very detailed' and containing 'hundreds of pages')
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission Service:
Gearbox disassembly, inspection, maintenance, and repair of all internal components.
Electrical System:
Wiring diagrams, troubleshooting for ignition, lighting, charging systems, and accessories.
Fuel System:
Carburetor adjustment, cleaning, overhaul, fuel tank, and fuel line maintenance.
Braking System:
Drum brake adjustment, shoe replacement, linkage inspection, and maintenance.
Suspension And Steering:
Front fork service, rear shock absorber inspection, steering linkage maintenance.
Chassis And Frame:
Frame inspection, lubrication points, and chassis component maintenance.
Bodywork And Trim:
Body panel inspection, minor repairs, trim piece removal/installation guidance.
Wheels And Tires:
Tire pressure recommendations, wheel bearing maintenance, spoke tension adjustment.
Procedures Included
Routine Maintenance:
Oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, lubrication schedules.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common running issues, electrical faults, and performance problems.
Repair Instructions:
Detailed, illustrated instructions for component replacement and repair.
Overhaul Procedures:
Comprehensive guidance for complete engine and transmission rebuilds.
Adjustment Procedures:
Correct procedures for clutch, throttle, brake, and ignition timing adjustments.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic strategies and symptom-based troubleshooting.
Rebuild Level:
Full vehicle rebuild capability, from engine to chassis.
Special Tools:
Identification and usage of specialized tools required for specific procedures.
📊 Manual Specifications
File Format
File Format Type:
PDF (Portable Document Format)
Searchability:
Searchable text content (implied by digital format and professional use)
Print Quality
Printable:
Yes, individual pages or the entire manual can be printed.
Binding Type
Binding Type Digital:
N/A (Digital Format)
Paper Type
Paper Type Digital:
N/A (Digital Format)
Licensing
Usage License:
Lifetime use, no expiry dates, usable on multiple devices/computers.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, air-cooled twin-cylinder
Displacement 250:
Approximately 248 cc (specific bore/stroke details within manual)
Displacement 350:
Approximately 343 cc (specific bore/stroke details within manual)
Performance
Horsepower 250:
Varies by specific model iteration, typically around 15-18 HP (manual will detail exact figures).
Horsepower 350:
Varies by specific model iteration, typically around 18-22 HP (manual will detail exact figures).
Torque Specifications:
Manual will contain torque values for critical engine fasteners and components.
Fuel System
Carburetor Type:
Typically single or dual Amal or Jikov carburetors (specific model dependent, manual will identify).
Fuel Type:
Unleaded gasoline mixed with two-stroke oil (specific oil ratio provided in manual).
Ignition System
Ignition Type:
Contact breaker points and coil ignition system (manual will detail timing and adjustments).
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh gearbox (manual covers all aspects).
Optional
Optional Gearbox:
N/A (Standard 4-speed gearbox documented)
Features
Clutch Type:
Wet multi-plate clutch (manual details operation and service).
Gear Ratios:
Specific gear ratios for each model variant will be detailed in the manual.
Transmission Fluid:
Manual will specify recommended gearbox oil type and capacity (likely SAE 30 or similar).
📐 Dimensions
Exterior
Overall Length:
Model specific, typically around 2000-2100 mm (manual may provide precise figures).
Wheelbase:
Model specific, typically around 1300-1400 mm (manual may provide precise figures).
Weights
Dry Weight:
Varies by model, typically around 130-150 kg (manual will provide exact weight).
🛡️ Safety Features
Ratings
Safety Rating Source:
Vintage motorcycles are not typically rated by modern safety organizations; manual focuses on mechanical safety.
Active Features
Braking System Design:
Drum brakes front and rear, with emphasis on proper adjustment and maintenance in the manual.
Passive Features
Lighting System:
Covers headlight, taillight, brake light, and indicator systems, including bulb types and troubleshooting.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Vintage motorcycle technology)
Driver Assistance
Driver Assistance Systems:
N/A (Vintage motorcycle technology)
Connectivity
Connectivity Features:
N/A (Vintage motorcycle technology)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Manual will detail recommended intervals for gearbox oil and potential engine oil (if applicable to specific variant) changes.
Spark Plug Replacement:
Recommended service interval for spark plug cleaning/replacement will be provided.
Chain Lubrication Adjustment:
Regular intervals and procedures for maintaining the drive chain will be detailed.
Fluid Specifications
Gearbox Oil Type:
Manual will specify recommended viscosity grade and type (e.g., SAE 30).
2 Stroke Oil Mix:
Precise oil-to-fuel ratio for two-stroke lubrication will be clearly stated.
Known Issues
Common Wear Items:
Manual will highlight common wear items such as piston rings, clutch plates, and seals, with replacement procedures.
Carburetor Tuning:
Guidance on addressing common carburetor issues like flooding, lean running, or erratic idling.
Electrical Gremlins:
Troubleshooting advice for common electrical faults in older ignition and lighting systems.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Jawa motorcycles are a historically significant Czechoslovakian brand, known for robust and accessible designs.
Model Evolution
Series Context:
The 353 and 354 models represent core offerings from Jawa's popular post-WWII era, known for their versatility and reliability.
Production
Production Era:
The 353 and 354 models were produced primarily from the mid-1950s through the 1960s.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Jawa has a rich history of motorsport success and critical acclaim for its affordable and durable motorcycles, although specific awards for these models are not detailed in the product description.
Ratings
User Satisfaction:
Manual's detailed nature aims to ensure user satisfaction by enabling successful repairs and maintenance.
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