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Jawa 250 350 353 354 Service Repair Workshop Manual

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This manual covers a range of Jawa motorcycles, including the 250, 350, 353, and 354 models, which represent a significant era for the historic Czech manufacturer. Jawa is renowned for...
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Jawa 250 350 353 354 Service Repair Workshop Manual
This manual covers a range of Jawa motorcycles, including the 250, 350, 353, and 354 models, which represent a significant era for the historic Czech manufacturer. Jawa is renowned for its robust and reliable two-stroke motorcycles, and these models, primarily produced from the mid-1950s through the 1970s, were popular worldwide for their performance and accessibility. The 353 and 354 chassis designations are commonly associated with these motorcycles, which typically feature air-cooled, two-stroke engines ranging from approximately 250cc to 350cc, often with parallel-twin configurations for the 350cc variants and single-cylinder for the 250cc. These machines are characterized by their sturdy construction and were built in Czechoslovakia, earning historical recognition for their durability and value in various global markets. This comprehensive Service Repair Workshop Manual provides factory-level detail, mirroring the information used by dealership technicians, and is designed to be the definitive guide for owners and independent repair shops. It offers in-depth coverage of all essential systems, including detailed procedures for engine overhaul, rebuilding, and performance tuning, as well as clutch service, transmission maintenance, brake system servicing, electrical system diagnostics, suspension and steering adjustments, and drivetrain component care. The manual includes step-by-step repair instructions, troubleshooting guides, factory maintenance schedules, fluid specifications, and hundreds of illustrations and wiring schematics. Its purpose is to empower users with the knowledge to perform all necessary maintenance and repairs, ensuring the continued reliability and optimal performance of their Jawa motorcycles.
🏷️ Basic Information
Identification
Make:
Jawa
Model:
250, 350, 353, 354
Generation
Generation Identifier:
Pre-Modern (Specific Models Identified)
Codes
Chassis Codes:
353, 354 (Commonly associated chassis designations)
👋 Introduction
Market Position
Target Audience:
Jawa motorcycle owners and independent repair shops seeking comprehensive, factory-level repair information.
Competitive Analysis
Value Proposition:
Provides 'the only service repair workshop manual you will ever need' for these specific Jawa models, emphasizing vehicle-specific accuracy over generic guides.
Key Features
Delivery Method:
Instant download, eliminating shipping costs and wait times.
Cost Savings:
Empowers owners to perform repairs themselves, saving on labor costs.
Content Authenticity:
Factory-level detail, mirroring manuals used by dealership technicians.
📋 Manual Details
Coverage Areas
Models Covered:
Jawa 250, Jawa 350, Jawa 353, Jawa 354 (All variants and sub-models)
Model Years:
Specific model years are not explicitly stated, but coverage is implied for all models within the 353 and 354 chassis designations, typically spanning from the 1950s to the 1970s.
Page Count
Page Count:
Undisclosed (but described as 'complete' and 'factory highly detailed', suggesting substantial content)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, rebuilding, performance tuning, timing, firing orders, troubleshooting, diagnostics.
Transmission Systems:
Clutch service, transmission removal and installation, in-car servicing.
Braking Systems:
Brake servicing procedures, hydraulic systems, adjustment.
Electrical Systems:
Wiring schematics, troubleshooting, diagnostics, ignition systems.
Suspension Steering:
Front end procedures, alignment specifications, suspension components.
Drivetrain:
Chain removal and tightening, U-joint and CV-joint service procedures.
Body Chassis:
General repair procedures, sunroof service (if applicable to specific models).
Procedures Included
Diagnostic Procedures:
Trouble codes, computer diagnostic trouble trees, troubleshooting and diagnostics.
Maintenance Procedures:
Factory maintenance schedules and charts, routine servicing, fluid changes.
Repair Procedures:
Step-by-step instructions for all A-Z repairs, engine rebuilds, component replacement.
Specialized Procedures:
Timing belt replacement (though Jawas of this era primarily used chain/gear drive, this indicates comprehensive coverage if any belt-driven accessories were present).
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including computer diagnostic codes and trouble trees.
Rebuilding Capabilities:
Complete engine overhaul and rebuilding from start to finish.
Illustration Detail:
Hundreds of illustrations, diagrams, and wiring schematics for clarity.
📊 Manual Specifications
File Format
File Format:
PDF
Accessibility:
Instant download, printable pages, zoomable images.
Software Requirements:
Adobe PDF Reader
Operating System Compatibility:
All versions of Windows (XP, Vista 32/64, 7, ME, 98, NT, 2000) and Mac OS.
Print Quality
Print Quality:
High resolution, allowing for enlarged copies of images and diagrams.
Binding Type
Binding Type:
Digital (PDF), not applicable for physical binding.
Paper Type
Paper Type:
Digital (PDF), printable on any paper type.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, air-cooled, parallel twin (typical for Jawa 350 models). Single-cylinder two-stroke for Jawa 250 models.
Displacement:
Approximately 250cc and 350cc (specific variants exist).
Performance
Horsepower Output:
Typically in the range of 14-20 HP for 250cc models and 18-25 HP for 350cc models, depending on specific engine tune and year.
Torque Specifications:
Specific torque values for engine components will be detailed within the manual.
Fuel System
Carburetion:
Single or dual carburetor setups (e.g., Jikov, Amal) depending on model and market.
Fuel Type:
Gasoline-oil mixture (two-stroke pre-mix) is standard for this era of Jawa motorcycles.
Engine Systems
Ignition System:
Battery and coil or magneto ignition systems, details covered.
Cooling System:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
Manual, constant-mesh gearbox (typically 4-speed, some 5-speed variants).
Optional
Optional Transmissions:
Not applicable for this model series.
Features
Clutch Type:
Wet multi-plate clutch.
Gear Ratios:
Detailed gear ratios for all speeds will be provided in the manual.
Maintenance
Transmission Fluid Type:
Specific gear oil specifications will be listed in the manual.
📐 Dimensions
Exterior
Overall Length:
Varies by model, detailed specifications in manual.
Overall Width:
Varies by model, detailed specifications in manual.
Seat Height:
Varies by model, detailed specifications in manual.
Weights
Dry Weight:
Typically in the range of 120-150 kg (265-330 lbs) for 250cc and 350cc models.
Gross Vehicle Weight Rating:
Detailed specifications in manual.
Wheels Tires
Wheel Size:
Commonly 18-inch front and rear wheels.
Tire Specifications:
Recommended tire sizes and pressures for front and rear will be detailed.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the modern sense; safety features and considerations relevant to the era will be covered.
Active Features
Braking System:
Drum brakes on front and rear wheels. Manual details proper inspection and maintenance.
Passive Features
Lighting System:
Headlight, taillight, brake light, turn signals (where equipped). Wiring diagrams are crucial.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable; these are classic motorcycles with basic instrumentation.
Driver Assistance
Driver Assistance Features:
Not applicable.
Connectivity
Connectivity Features:
Not applicable.
Electrical Systems
Lighting Technology:
Incandescent bulb technology for headlights and taillights.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
Detailed factory maintenance schedules and charts provided for regular servicing, lubrication, and inspections.
Fluid Specifications
Engine Oil Type:
Specific two-stroke oil mixture ratios and types recommended by Jawa will be detailed.
Brake Fluid Type:
DOT 3 or DOT 4 (depending on specific brake system components) for hydraulic drums, or mineral oil for hydraulic clutches where applicable. Precise specification in manual.
Gearbox Oil Type:
Specific gear oil grade (e.g., SAE 90) will be specified.
Known Issues
Common Wear Items:
Piston rings, crank seals, clutch plates, chain and sprockets, electrical components (e.g., points, condenser). Manual provides procedures for inspection and replacement.
Carburetor Tuning:
Carburetor adjustment and cleaning are frequent maintenance tasks for two-stroke engines, covered extensively.
Specifications
Spark Plug Type And Gap:
Specific spark plug manufacturer, type, and gap settings will be detailed.
Valve Clearances:
Not applicable to two-stroke engines (no valves in the conventional sense).
Compression Ratio:
Specific compression ratios for various engine configurations will be provided.
Carburetor Jetting:
Details on carburetor jet sizes and needle settings for optimal performance and altitude compensation.
📚 Vehicle History
Brand Heritage
Brand Origin:
Jawa is a historic Czech motorcycle manufacturer, renowned for its robust and reliable two-stroke motorcycles.
Model Evolution
Model Lineage:
The 353 and 354 series represent significant models in Jawa's post-war history, evolving from earlier designs and popular for their performance and accessibility in many global markets.
Production
Production Period:
These models were primarily produced from the mid-1950s through the 1970s.
Manufacturing Location:
Czechoslovakia (now the Czech Republic).
🏆 Awards & Recognition
Recognitions
Historical Recognition:
Jawa motorcycles, particularly models like the 350cc variants, were highly popular and recognized globally for their durability and value, often winning accolades in specific markets for their class.
Ratings
Reliability Ratings:
Known for their robust construction, though maintenance is key for sustained reliability. Manual provides the guidance to achieve this.
Certifications
Certification Standards:
N/A for this era of motorcycle; manual adheres to factory specifications.
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