JCB 1115/1115S/1125/1135 Fastrac Service Repair Workshop Manual

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This Service Repair Workshop Manual provides comprehensive technical information for the JCB Fastrac 1115, 1115S, 1125, and 1135 models, produced from the late 1990s to the early 2000s. The JCB...

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Taper: Tractor

Distributeur:

UGS: 156655

Mots clés: 1115 1115S 1125 1135 Agriculture FASTRAC Series JCB Tractor Tractors

Variantes de produits

Description

This Service Repair Workshop Manual provides comprehensive technical information for the JCB Fastrac 1115, 1115S, 1125, and 1135 models, produced from the late 1990s to the early 2000s. The JCB Fastrac series is recognized for its advanced design, integrating a full chassis, suspension, and high road speeds, setting it apart from traditional agricultural tractors. These machines are engineered for versatility, excelling in both high-speed roading and demanding field operations, offering robust performance and reliability. This manual supports the maintenance and repair of these high-performance agricultural tractors, built with JCB's heritage of innovation and durable engineering. This manual serves as an essential resource for owners, mechanics, and technicians, offering detailed guidance on all major vehicle systems. It covers general information, essential safety precautions, routine maintenance procedures, and in-depth repair instructions for the engine, transmission, hydraulics, brakes, steering, suspension, and electrical systems. The manual also includes information on optional equipment, bodywork, and troubleshooting common issues. With 562 pages of clear, legible content, it is designed for easy comprehension and practical application, ensuring the longevity and optimal performance of your JCB Fastrac.

🏷️ Basic Information

Identification

Make:

Model:

Fastrac

Covered Models:

1115, 1115S, 1125, 1135

Codes

Serial Number Coverage Start:

0636001

👋 Introduction

Market Position

Segment:

High-performance agricultural tractor (Fastrac series).

Competitive Analysis

Analysis:

The JCB Fastrac series is positioned as a versatile, high-speed tractor designed for roading and field work, differentiating itself from traditional agricultural tractors through its integrated chassis, suspension, and high road speeds. This manual supports the maintenance of these advanced features.

Key Features

Manual Features:

Easy-to-read type, comprehensive coverage, suitable for all skill levels, emphasis on preventive maintenance.

📋 Manual Details

Coverage Areas

Systems Covered Overview:

Comprehensive coverage of all major vehicle systems for repair and maintenance.

Page Count

Total Pages:

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

General Information:

Includes essential safety precautions, general operating principles, and identification information.

Care And Safety:

Detailed guidelines for safe operation, handling of fluids, and workshop safety procedures.

Routine Maintenance:

Covers all scheduled maintenance tasks, inspections, and lubrication points.

Optional Equipment:

Information pertaining to the installation, maintenance, and repair of factory-fitted optional equipment.

Body And Framework:

Details on body panel removal, repair, structural integrity, and associated hardware.

Electrics:

Extensive coverage of the electrical system, including wiring diagrams, component testing, and troubleshooting.

Controls:

Information on control systems, including steering, throttle, brake, and implement controls.

Hydraulics:

In-depth coverage of the hydraulic system, including pumps, valves, cylinders, and circuit diagrams.

Transmission:

Detailed repair and maintenance procedures for the transmission system.

Brakes:

Complete information on brake system diagnosis, repair, and maintenance.

Steering:

Procedures for steering system inspection, adjustment, and repair.

Suspension:

Details on the suspension system, including shock absorbers, linkages, and adjustment procedures.

Engine:

Complete diagnostic and repair information for the engine, including major components and systems.

Procedures Included

Maintenance:

Routine checks, fluid changes, filter replacements, lubrication, and component inspections.

Troubleshooting:

Diagnostic procedures, fault finding, and common problem solutions for all major systems.

Repair:

Step-by-step instructions for disassembly, repair, and reassembly of all vehicle components and systems.

Installation:

Guidance on installing new or replacement parts and optional equipment.

Technical Depth

Depth:

Covers a wide range from basic owner maintenance to complex professional-level diagnostics and repairs.

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader & WinZip

Print Quality

Quality:

Clear, legible text and diagrams suitable for printing. Digital format allows for zoom functionality.

Binding Type

Type:

Digital (PDF)

Paper Type

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Likely Perkins or JCB's own engine line, specific model TBD from serial number and detailed manual content. Fastrac models often utilize powerful diesel engines.

Performance

General Performance Characteristics:

Engines are optimized for high torque output and fuel efficiency across a range of operating speeds and loads, suitable for agricultural and transport applications.

Fuel System

Fuel Type:

Diesel

🔧 Transmission

Standard

Type:

Likely a powershift or CVT (Continuously Variable Transmission) system, depending on the specific Fastrac model and year within the serial number range.

Optional

Features:

Features may include multiple speed ranges, electronic control, and integrated PTO (Power Take-Off) operation.

Features

Transmission Features:

Designed for smooth gear changes, efficient power delivery, and high road speeds up to 50 kph or more.

📐 Dimensions

Exterior

General Dimensions:

Dimensions vary significantly by specific model (1115, 1115S, 1125, 1135). Fastracs are known for their substantial size, high ground clearance, and integrated chassis design.

Weights

Gross Vehicle Weight:

Specific GVW varies by model, but these are heavy-duty tractors typically weighing several tons.

🛡️ Safety Features

Ratings

General Safety Features:

Includes rollover protection (ROPS), seat belts, advanced braking systems, and lighting for road use.

Active Features

Active Safety:

ABS (Anti-lock Braking System), high-visibility lighting, integrated stability systems.

Passive Features

Passive Safety:

Reinforced cab structure, operator restraints, safety glass.

💡 Technology Features

Infotainment

Features:

Basic operator comfort features; infotainment systems are typically secondary to functional controls in this era of agricultural machinery.

Driver Assistance

Features:

Features like cruise control for roading, power management systems, and electronic PTO controls enhance operator efficiency and comfort.

Connectivity

Features:

Minimal connectivity features compared to modern vehicles; focus is on robust, reliable mechanical and electrical systems.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 500 hours or annually, but refer to specific engine service schedule within the manual.

Hydraulic Fluid Change:

Usually every 1000 hours or annually; manual will specify filter change intervals and fluid type.

Fluid Specifications

Engine Oil:

Refer to manual for specific API/ACEA ratings and viscosity grades (e.g., SAE 15W-40). JCB recommends specific brands and specifications.

Hydraulic Fluid:

Refer to manual for specific ISO VG grade and type (e.g., ISO VG 46, Uttradyne or equivalent).

Transmission Fluid:

Refer to manual for specific transmission fluid type and capacity (e.g., JCB transmission fluid or approved alternative).

Known Issues

Common Wear Items:

As with any heavy machinery, common wear items include hydraulic hoses, filters, brake components, and certain engine parts due to high operational hours and stress.

Electrical System Maintenance:

Corrosion in connectors and wiring can be an issue in agricultural environments; regular inspection and cleaning are recommended.

📚 Vehicle History

Brand Heritage

Heritage:

JCB is a globally recognized manufacturer of construction and agricultural equipment, known for innovation and robust engineering.

Model Evolution

Fastrac Evolution:

The Fastrac range, introduced in the early 1990s, revolutionized tractor design by integrating a full chassis, suspension, and road-going capabilities. The 1000 series models (like the 1115, 1125, 1135) represent an evolution of this concept with enhanced power, features, and efficiency.

Production

Production Period:

Models covered by this manual (1115, 1115S, 1125, 1135) were produced within a specific period, typically spanning the late 1990s to early 2000s, depending on the exact serial number sequence.

🏆 Awards & Recognition

Recognitions

General Recognitions:

The JCB Fastrac series has consistently been recognized for its innovative design and capability in the agricultural sector.