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Jeep Cherokee 1984-1996 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Generation Generation: First Generation (XJ) Codes Production Years Covered By Manual: 1984-1996 👋 Introduction Market Position Market Segment: Compact...
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Jeep Cherokee 1984-1996 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Model Code:
XJ
Generation
Generation:
First Generation (XJ)
Codes
Production Years Covered By Manual:
1984-1996
👋 Introduction
Market Position
Market Segment:
Compact SUV
Competitive Analysis
Key Competitors Era:
Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder, Toyota 4Runner
Key Features
Vehicle Platform Legacy:
Introduced as a unibody SUV, setting a trend in the segment; known for its off-road capability and ruggedness
📋 Manual Details
Coverage Areas
Major Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Chassis, Emissions Control
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Authorized Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF) - Searchable, Printable
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition system, cooling system, lubrication system, emission controls, engine diagnostics and troubleshooting
Transmission Systems:
Manual and automatic transmission overhaul, torque converter, clutch, driveline components (transfer case, driveshafts, axles)
Suspension And Steering:
Front and rear suspension components, steering gear, power steering system, wheel alignment
Braking Systems:
Front and rear brake systems (disc and drum), parking brake, ABS (if equipped), brake system bleeding and troubleshooting
Electrical Systems:
Battery, starting system, charging system, lighting, instrumentation, gauges, power accessories, wiring diagrams, diagnostic trouble codes (DTCs)
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, and service
Body And Chassis:
Body panels, doors, windows, interior trim, frame and unibody construction, corrosion protection
Procedures Included
Maintenance Procedures:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, tune-ups
Repair Procedures:
Step-by-step repair instructions for all major vehicle components, including component removal, installation, and adjustment
Troubleshooting Guides:
Diagnostic flowcharts and procedures for identifying and resolving common and complex mechanical and electrical issues
Diagnostic Procedures:
Specific diagnostic steps, test procedures, and specifications for engine, transmission, and electrical systems
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, clear diagrams and text
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine 1
Engine Displacement Liters:
2.5
Engine Code:
AMC 150
Engine Type:
Inline-4 Cylinder, Overhead Valve (OHV)
Horsepower Hp:
125
Torque Lb Ft:
150
Primary Engine 2
Engine Displacement Liters:
4.0
Engine Code:
AMC 242
Engine Type:
Inline-6 Cylinder, Overhead Valve (OHV), later High Output (HO) versions
Horsepower Hp:
177-190 (HO)
Torque Lb Ft:
220-225 (HO)
Optional Engine
Engine Displacement Liters:
2.8
Engine Type:
V6, Overhead Valve (OHV)
Horsepower Hp:
115
Torque Lb Ft:
150
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
🔧 Transmission
Standard Transmission
Transmission Type:
5-Speed Manual (e.g., AX-5)
Optional Transmission 1
Transmission Type:
3-Speed Automatic (e.g., TF-999)
Optional Transmission 2
Transmission Type:
4-Speed Automatic (e.g., AW4)
Drivetrain Options
Drivetrain Configurations:
2WD (RWD), 4WD (Part-time Selec-Trac, Command-Trac)
Features
Transfer Case Options:
NP207, NP231, NP242 (Selec-Trac)
📐 Dimensions
Exterior
Wheelbase Inches:
101.4
Length Inches:
167.4 - 172.4 (varies slightly by year/trim)
Width Inches:
69.4
Height Inches:
64.4 - 65.4
Weights
Curb Weight Lbs:
3200 - 3600 (approximate, varies by configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance Score:
3-star (typical for era, varies by configuration)
Active Features
Active Safety Features:
Optional ABS (Anti-lock Braking System) on later models
Passive Features
Passive Safety Features:
Seat belts (3-point front, 2-point rear until later models), reinforced passenger cage
💡 Technology Features
Infotainment
Infotainment System Era:
Basic AM/FM radio, optional cassette or CD player, manual climate controls
Driver Assistance
Driver Assistance Features:
Limited, primarily ABS on later models; no electronic stability control or advanced ADAS features.
Connectivity
Connectivity Features:
No integrated Bluetooth or smartphone connectivity; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
3,000-5,000 miles or 3-6 months (depending on oil type and driving conditions)
Engine Coolant Flush:
Every 30,000 miles or 2-3 years
Spark Plug Replacement:
30,000-60,000 miles (depending on spark plug type)
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature)
Automatic Transmission Fluid:
ATF+3 or ATF+4 (consult manual for specific type for AW4 and TF-999)
Coolant Type:
Ethylene Glycol, Green (conventional)
Known Issues
Common Issues Engine:
Cracked cylinder head on early 4.0L engines, rear main seal leaks, oil pump issues
Common Issues Transmission:
AX-5 synchro wear, AW4 solenoids/control issues
Common Issues Suspension Steering:
Worn control arm bushings, track bar wear, steering box leaks
Common Issues Electrical:
Corroded grounds, intermittent wiring, ABS sensor issues (if equipped)
📚 Vehicle History
Brand Heritage
Jeep Legacy Associations:
Off-road prowess, durability, American automotive icon
Model Evolution
Xj Introduction:
1984 model year, significant departure from traditional body-on-frame SUVs with its unibody construction
Mid-Cycle Refresh:
Minor updates throughout, notably the introduction of the 4.0L inline-6 in 1987 and significant interior/exterior styling changes in 1997 (second generation).
Production
Manufacturing Locations:
Toledo, Ohio, USA
Production Volume Significance:
Hugely successful model that defined the compact SUV segment for many years.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Frequently cited by automotive publications for its off-road capability and value proposition in its class.
Ratings
Consumer Satisfaction General:
Generally positive, particularly for its durability and capability, despite some common mechanical wear items.
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