Major Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Chassis, Emissions Control
Estimated Page Count:
1500+
Manual Type:
Factory Authorized Service & Repair Workshop Manual
Format:
Digital (PDF) - Searchable, Printable
Engine Systems:
Engine mechanical, fuel injection, ignition system, cooling system, lubrication system, emission controls, engine diagnostics and troubleshooting
Transmission Systems:
Manual and automatic transmission overhaul, torque converter, clutch, driveline components (transfer case, driveshafts, axles)
Suspension And Steering:
Front and rear suspension components, steering gear, power steering system, wheel alignment
Braking Systems:
Front and rear brake systems (disc and drum), parking brake, ABS (if equipped), brake system bleeding and troubleshooting
Electrical Systems:
Battery, starting system, charging system, lighting, instrumentation, gauges, power accessories, wiring diagrams, diagnostic trouble codes (DTCs)
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, and service
Body And Chassis:
Body panels, doors, windows, interior trim, frame and unibody construction, corrosion protection
Maintenance Procedures:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, tune-ups
Repair Procedures:
Step-by-step repair instructions for all major vehicle components, including component removal, installation, and adjustment
Troubleshooting Guides:
Diagnostic flowcharts and procedures for identifying and resolving common and complex mechanical and electrical issues
Diagnostic Procedures:
Specific diagnostic steps, test procedures, and specifications for engine, transmission, and electrical systems
Depth Of Coverage:
Comprehensive from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics
Engine Displacement Liters:
2.5
Engine Type:
Inline-4 Cylinder, Overhead Valve (OHV)
Engine Displacement Liters:
4.0
Engine Type:
Inline-6 Cylinder, Overhead Valve (OHV), later High Output (HO) versions
Horsepower Hp:
177-190 (HO)
Torque Lb Ft:
220-225 (HO)
Engine Displacement Liters:
2.8
Engine Type:
V6, Overhead Valve (OHV)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Transmission Type:
5-Speed Manual (e.g., AX-5)
Transmission Type:
3-Speed Automatic (e.g., TF-999)
Transmission Type:
4-Speed Automatic (e.g., AW4)
Drivetrain Configurations:
2WD (RWD), 4WD (Part-time Selec-Trac, Command-Trac)
Transfer Case Options:
NP207, NP231, NP242 (Selec-Trac)
NHTSA Rollover Resistance Score:
3-star (typical for era, varies by configuration)
Active Safety Features:
Optional ABS (Anti-lock Braking System) on later models
Passive Safety Features:
Seat belts (3-point front, 2-point rear until later models), reinforced passenger cage
Infotainment System Era:
Basic AM/FM radio, optional cassette or CD player, manual climate controls
Driver Assistance Features:
Limited, primarily ABS on later models; no electronic stability control or advanced ADAS features.
Connectivity Features:
No integrated Bluetooth or smartphone connectivity; aftermarket solutions required.
Oil Change Interval:
3,000-5,000 miles or 3-6 months (depending on oil type and driving conditions)
Engine Coolant Flush:
Every 30,000 miles or 2-3 years
Spark Plug Replacement:
30,000-60,000 miles (depending on spark plug type)
Engine Oil Type:
API SG/SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature)
Automatic Transmission Fluid:
ATF+3 or ATF+4 (consult manual for specific type for AW4 and TF-999)
Coolant Type:
Ethylene Glycol, Green (conventional)
Common Issues Engine:
Cracked cylinder head on early 4.0L engines, rear main seal leaks, oil pump issues
Common Issues Transmission:
AX-5 synchro wear, AW4 solenoids/control issues
Common Issues Suspension Steering:
Worn control arm bushings, track bar wear, steering box leaks
Common Issues Electrical:
Corroded grounds, intermittent wiring, ABS sensor issues (if equipped)
Jeep Legacy Associations:
Off-road prowess, durability, American automotive icon
Xj Introduction:
1984 model year, significant departure from traditional body-on-frame SUVs with its unibody construction
Mid-Cycle Refresh:
Minor updates throughout, notably the introduction of the 4.0L inline-6 in 1987 and significant interior/exterior styling changes in 1997 (second generation).
Manufacturing Locations:
Toledo, Ohio, USA
Production Volume Significance:
Hugely successful model that defined the compact SUV segment for many years.
Automotive Journal Awards:
Frequently cited by automotive publications for its off-road capability and value proposition in its class.
Consumer Satisfaction General:
Generally positive, particularly for its durability and capability, despite some common mechanical wear items.