Segment:
Compact SUV / Off-road focused utility vehicle.
Target Audience:
Owners and independent repair shops seeking detailed technical information for maintenance and repair of the Jeep Cherokee KJ.
Competitors 2005:
Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra, Land Rover Freelander.
Off Road Capability:
Renowned Jeep off-road prowess, available with robust 4x4 systems (Command-Trac, Select-Trac).
Body On Frame:
Traditional body-on-frame construction for durability and off-road strength.
Main Coverage:
Comprehensive Service and Repair
Specific Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Emissions
Estimated Pages:
Approximately 2000-2500 pages (typical for a full service manual)
Type:
Service Repair Manual
Engine:
Detailed diagnosis, repair, overhaul procedures for 2.4L (EDT), 3.7L (KJ) engines, including timing, fuel injection, cooling, lubrication systems.
Transmission:
Service and repair for NV156/NV247 Command-Trac/Select-Trac NP242 transfer cases, and 42RLE automatic transmission, including valve body, torque converter, and cooler.
Drivetrain:
Front and rear axle service, differentials, driveshafts, CV joints, U-joints, wheel bearings.
Suspension Steering:
Front and rear suspension components (struts, shocks, control arms, linkages), power steering system, steering column, alignment specifications.
Brakes:
Disc brake service (front and rear), ABS system diagnosis and repair, brake fluid specifications, parking brake.
Electrical Electronics:
Wiring diagrams, component locations, fuse and relay information, starting and charging system, lighting, ignition system, instrument cluster, power accessories, immobilizer.
HVAC:
Air conditioning system diagnosis, repair, refrigerant handling, heater core, blower motor, climate controls.
Body Chassis:
Body panel repair, doors, latches, hinges, interior trim, glass, bumpers, frame components, corrosion protection.
Emissions Control:
Catalytic converter, O2 sensors, EGR system, evaporative emission control (EVAP), diagnostic trouble codes (DTCs) related to emissions.
Diagnostics:
Systematic troubleshooting guides, diagnostic flowcharts, symptom-based troubleshooting.
Maintenance:
Scheduled maintenance intervals, oil change procedures, filter replacement, fluid level checks, lubrication points.
Repair:
Step-by-step repair instructions for all major components and systems, including disassembly and reassembly.
Overhaul:
Complete engine and transmission rebuild procedures.
Specifications:
Torque specifications for all fasteners, clearances, pressures, electrical specifications.
Depth:
Comprehensive, covering routine maintenance to major component overhauls and advanced diagnostics.
Engine Code Gasoline:
2.4L DOHC (EDT - PowerTech Inline 4-cylinder)
Engine Code V6:
3.7L SOHC V6 (KJ - PowerTech V6)
Horsepower 2.4L:
150 hp @ 5800 rpm
Torque 2.4L:
169 lb-ft @ 4000 rpm
Horsepower 3.7L:
205 hp @ 5200 rpm
Torque 3.7L:
235 lb-ft @ 4000 rpm
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System:
Pressurized liquid cooling system
Oil Type 2.4L:
SAE 5W-30 (API Certified)
Oil Type 3.7L:
SAE 5W-30 or 10W-30 (API Certified)
Oil Capacity 2.4L:
4.5 quarts (4.3 liters) with filter
Oil Capacity 3.7L:
5.0 quarts (4.7 liters) with filter
Type Gasoline:
5-Speed Manual (NSG370)
Type V6:
4-Speed Automatic (42RLE)
Type:
4-Speed Automatic (42RLE) for 2.4L engine
Transfer Case:
NV156 (Command-Trac - Part-Time 4WD) or NV242 (Select-Trac - Full-Time 4WD)
Fluid Specifications Auto
Automatic Transmission Fluid:
ATF+4 (Mopar P/N 05013457GA or equivalent)
Fluid Specifications Manual
Manual Transmission Fluid:
API GL-4, SAE 75W-90 Synthetic Gear Oil
Automatic Transmission Capacity:
Approximately 7.7 quarts (7.3 liters) for refill
NHTSA Front Driver Impact:
4/5 Stars (2005 Model Year)
NHTSA Front Passenger Impact:
4/5 Stars (2005 Model Year)
NHTSA Side Driver Impact:
4/5 Stars (2005 Model Year)
NHTSA Side Rear Passenger Impact:
4/5 Stars (2005 Model Year)
IIHS Front Offset Crash Test:
Good (2005 Model Year)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Airbags Front:
Driver and front-passenger airbags
Airbags Side:
Optional front-seat side airbags
Seatbelts:
3-point seat belts with pretensioners
Oil Change Interval Normal:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Oil Change Interval Severe:
Every 3,000 miles (4,800 km) or 3 months in severe driving conditions.
Service Intervals Filters
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Replace every 15,000-20,000 miles (24,000-32,000 km).
Service Intervals Coolant
Coolant Flush Interval:
First change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km).
Coolant Type:
Chrysler OAT (Orange) Antifreeze/Coolant, or equivalent (Mopar P/N 68048553AA or Mopar P/N 05103536AA)
Service Intervals Transmission
Automatic Transmission Service:
Change fluid and filter every 60,000 miles (96,000 km).
Service Intervals Spark Plugs
Spark Plug Replacement 2.4L:
iridium spark plugs, replace every 100,000 miles (160,000 km).
Spark Plug Replacement 3.7L:
Platinum spark plugs, replace every 100,000 miles (160,000 km).
Common Problem 1:
Oil leaks from valve cover gasket, oil filter housing, and rear main seal.
Common Problem 2:
Cooling system issues, including radiator leaks and thermostat failures.
Common Problem 3:
Front suspension component wear (ball joints, tie rod ends).
Common Problem 4:
Transmission problems, particularly with the 42RLE automatic, including solenoid issues and torque converter clutch shudder.
Common Problem 5:
Cracked exhaust manifolds (especially on 3.7L V6).