Engine Mechanical:
Complete overhaul, diagnosis, and repair of all engine variants (304, 360, 401 V8).
Fuel System:
Carburetor (Motorcraft 2150/2100, Rochester Quadrajet) adjustment, rebuilding, and diagnosis; fuel pump and lines.
Ignition System:
Distributor (points and electronic), spark plugs, ignition coils, timing adjustments.
Cooling System:
Radiator, water pump, thermostat, hoses, heater core replacement and repair.
Exhaust System:
Muffler, catalytic converter (if equipped), exhaust manifold, pipe repair and replacement.
Transmission Automatic:
Turbo Hydramatic 400 (TH400) overhaul, adjustments, troubleshooting, fluid and filter changes.
Transmission Manual:
T-18 manual transmission repair, clutch system, linkage adjustments.
Transfer Case:
Quadra-Trac system diagnosis, repair, and fluid services.
Drive Axles:
Front and rear axle differentials, axle shafts, U-joints, seals.
Suspension System:
Leaf spring suspension (front and rear), shocks, bushings, ball joints, steering linkage.
Steering System:
Power steering pump, gearbox, steering column, tie rods, alignment specifications.
Brake System:
Front disc brakes, rear drum brakes, master cylinder, brake lines, calipers, wheel cylinders, parking brake.
Electrical System:
Wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting, instrumentation, fuses, relays.
Body And Frame:
Body panel removal/installation, rust repair, frame inspection and straightening, door mechanisms, glass replacement.
HVAC System:
Heater core, blower motor, air conditioning (if equipped) diagnosis and repair.
Routine Maintenance:
Oil changes, filter replacements, tune-ups, fluid level checks, lubrication.
Engine Overhaul:
Complete engine rebuilding procedures, including piston ring replacement, bearing service, cylinder head repair.
Transmission Repair:
Detailed steps for disassembling, inspecting, replacing parts, and reassembling automatic and manual transmissions.
Brake Service:
Pad and shoe replacement, rotor/drum resurfacing or replacement, bleeding procedures.
Suspension And Steering Repair:
Component replacement (shocks, ball joints, tie rods), alignment adjustments.
Electrical Troubleshooting:
Diagnostic procedures for common electrical faults, using wiring diagrams.
Body Repair:
Panel alignment, dent removal, rust treatment, glass installation.
Diagnostic Charts:
Troubleshooting guides and symptom-based diagnostic flowcharts.
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Detailed diagnostic procedures, specifications, and troubleshooting flowcharts.
Torque Specifications:
All critical torque values for fasteners across all systems.
Clearances And Tolerances:
Engine bearing clearances, piston ring gap, valve lash specifications.
Oil Change Interval:
Every 3,000 miles or 3 months (typical for the era).
Tune Up Interval:
Every 12,000-15,000 miles or 12 months.
Transmission Fluid Change Interval:
Every 24,000-36,000 miles or 24 months.
Engine Oil Type:
SAE 10W-30 or 10W-40 (API SF or SG rating).
Engine Oil Capacity:
5 Quarts (with filter, for V8 engines).
Coolant Type:
50/50 mix of ethylene glycol antifreeze and distilled water.
Power Steering Fluid:
ATF Dexron II (or equivalent).
Differential Fluid Front Rear:
API GL-5, SAE 80W-90 (or SAE 75W-90 synthetic).
Common Rust Locations:
Wheel wells, rocker panels, rear quarter panels, tailgate.
Quadratrac Maintenance:
Regular fluid checks and changes are crucial to prevent wear.
Carburetor Tuning:
Carburetors can require frequent adjustment due to age and potential vacuum leaks.
Electrical Gremlins:
Aging wiring and connectors can lead to intermittent electrical issues.