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Jeep Cherokee XJ 1999 Complete Factory Service / Repair / Workshop Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1999 Generation Generation Identifier: Second Generation (XJ) Facelift Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Segment: Compact SUV...
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🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Year:
1999
Generation
Generation Identifier:
Second Generation (XJ) Facelift
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road Vehicle
Target Audience:
Enthusiasts, off-roaders, DIY mechanics, owners seeking comprehensive repair knowledge.
Competitive Analysis
Key Competitors 1999:
Toyota RAV4, Honda CR-V, Ford Explorer, Chevrolet Blazer, Nissan Pathfinder.
Cherokee Xj Advantage:
Renowned for its robust unibody construction, legendary 4.0L inline-6 engine, and excellent off-road capability, particularly with the Command-Trac or Selec-Trac 4WD systems.
Key Features
Unibody Construction:
Pioneering in its segment, offering a lighter and more rigid structure than traditional body-on-frame SUVs.
Engine Options Renowned:
The iconic 4.0L 'High Output' inline-6 engine is a hallmark of reliability and torque.
Offroad Capability:
Solid rear axle, good ground clearance, and available 4WD systems provide superior off-road performance.
📋 Manual Details
Coverage Areas
Coverage Overview:
Comprehensive factory service, repair, and workshop procedures for the 1999 Jeep Cherokee XJ.
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Classification:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions, turbocharging (if applicable).
Transmission Systems:
Manual and automatic transmission overhaul, repair, and diagnostics, including transfer case.
Drivetrain Systems:
Front and rear axle, differentials, driveshafts, U-joints, and 4WD system.
Suspension Steering:
Front and rear suspension (solid axles, leaf springs, coil springs), steering gear, power steering system.
Braking Systems:
Front and rear brake systems (disc/drum), ABS (if equipped), parking brake.
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, power windows/locks, wipers, horn, wiring diagrams.
HVAC Systems:
Heating, ventilation, and air conditioning system diagnosis and repair.
Body Exterior:
Body panels, doors, windows, exterior trim, bumpers, tailgate, frame construction.
Body Interior:
Interior trim, seats, dashboard, console, sound deadening.
Diagnostic Troubleshooting:
Systematic troubleshooting guides, symptom-to-cause diagnostics, diagnostic trouble codes (DTCs).
Procedures Included
Routine Maintenance:
Oil changes, fluid checks and replacements, filter changes, tire rotation, lubrication.
Component Replacement:
Detailed step-by-step instructions for replacing major and minor components.
Rebuild Procedures:
Complete overhaul procedures for engines, transmissions, and axles.
Calibration Adjustment:
Procedures for adjusting brakes, clutch, belts, and other mechanical linkages.
Diagnostics:
Component testing, electrical system troubleshooting, fuel system diagnostics.
Wiring Repair:
Detailed wiring diagrams for all vehicle electrical systems, including repair of damaged circuits.
Technical Depth
Depth Level:
Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostic Tools Usage:
Guidance on using specialized tools and diagnostic equipment.
Torque Specifications:
Precise torque values for all fasteners.
Clearances Tolerances:
Specifications for critical component clearances and tolerances.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content.
Print Quality:
High-resolution, printable pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code I6:
ERH (4.0L)
Engine Displacement I6:
3960 cc (242 cu in)
Engine Configuration I6:
Inline 6-cylinder, Overhead Valve (OHV)
Bore Stroke I6:
98.5 mm x 86.7 mm (3.88 in x 3.41 in)
Compression Ratio I6:
8.8:1
Horsepower I6:
185 hp @ 4600 rpm
Torque I6:
220 lb-ft @ 3200 rpm
Engine Options
Optional Engine Code I4:
2.5L (AMC 242) - Note: This engine code might be incorrectly assigned in some documentation, 2.5L is typically 150 cu in, not 242.
Optional Engine Displacement I4:
2500 cc (150 cu in)
Optional Engine Configuration I4:
Inline 4-cylinder, Overhead Valve (OHV)
Optional Engine Horsepower I4:
114 hp @ 4500 rpm
Optional Engine Torque I4:
147 lb-ft @ 3250 rpm
Performance
Acceleration 0 60 Mph I6:
Approx. 9.5 - 10.5 seconds (depending on configuration)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Distributor/Coil setup depending on exact build date.
🔧 Transmission
Standard
Standard Transmission I6:
4-Speed Automatic (42RE)
Standard Transmission I4:
5-Speed Manual (AX-5)
Optional
Optional Transmission I6:
5-Speed Manual (NV3550) or 4-Speed Automatic (42RE)
Optional Transmission I4:
3-Speed Automatic (30RH)
Features
Transfer Case Options:
Command-Trac (NV231) 2-speed part-time 4WD; Selec-Trac (NV242) 2-speed full-time 4WD.
Transmission Fluid Spec Auto:
ATF+4 (Chrysler Mopar Specification)
Transmission Fluid Spec Manual:
Manual transmission fluid, SAE 75W-90 or 75W-140 GL-5 (check specific manual for exact spec).
📐 Dimensions
Exterior
Length:
4244 mm (167.1 in)
Width:
1760 mm (69.3 in)
Height:
1623 mm (63.9 in)
Wheelbase:
2690 mm (106 in)
Ground Clearance:
Approx. 8.1 - 8.5 inches (206 - 216 mm) depending on suspension/tires.
Weights
Curb Weight I6:
Approx. 3300 - 3600 lbs (1497 - 1633 kg)
Gross Vehicle Weight Rating Gvw:
Approx. 4800 - 5000 lbs (2177 - 2268 kg)
Towing Capacity:
Up to 5,000 lbs (2,268 kg) with proper equipment and trailer brakes.
Payload Capacity:
Approx. 1,300 - 1,600 lbs (590 - 726 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
3-star (for 1999 model year)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on rear wheels, or 4-wheel ABS on some later models.
Traction Control:
Not typically available on this model year.
Passive Features
Airbags:
Driver and passenger front airbags.
Seat Belts:
3-point front seat belts with pretensioners; 3-point rear seat belts.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system not standard on this generation.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or AM/FM/CD player with optional premium sound system.
Speakers:
Typically 4-6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trim levels.
Rear Parking Sensors:
Not available.
Connectivity
Bluetooth:
Not available.
Usb Ports:
Not available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, whichever comes first (dependent on driving conditions and oil type).
Engine Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km), inspect more frequently.
Coolant Flush Interval:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Transmission Fluid Change Interval Auto:
Every 30,000-60,000 miles (48,000-96,000 km).
Spark Plug Replacement I6:
Approx. 100,000 miles (160,000 km) for platinum or iridium plugs.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 (SAE 5W-30 for extreme cold).
Engine Oil Capacity I6:
5.7 US quarts (5.4 liters) with filter.
Coolant Type:
Ethylene glycol-based antifreeze (green), 50/50 mixture with distilled water.
Brake Fluid Type:
DOT 3.
Power Steering Fluid Type:
ATF +3 or ATF +4 (check manual for exact spec).
Known Issues
Common Engine Issues:
Head gasket leaks (early models), cracked cylinder heads (less common on later 4.0L), oil filter adapter leaks, tappet noise.
Common Transmission Issues:
Overdrive band failure (42RE), clutch wear (manual), transfer case chain stretch.
Common Suspension Steering Issues:
Worn ball joints, worn tie rod ends, leaky steering box, sagging leaf springs.
Common Electrical Issues:
Faulty blower motor resistor, intermittent wiper problems, instrument cluster failures, failing alternator or starter.
Common Body Issues:
Rust in rocker panels, floor pans, and rear quarter panels; door hinge wear.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a storied history dating back to WWII, known for its ruggedness and off-road prowess.
Model Evolution
Xj Introduction:
The XJ Cherokee was introduced in 1984 as a revolutionary compact SUV, the first unibody SUV.
Xj Facelift 1997:
Significant styling update for the 1997 model year, featuring a wider grille, revised fenders, new bumpers, and updated interior.
Production
Production Years:
1984-2001 (North America)
Production Location:
Toledo, Ohio, USA
Model Significance:
The XJ is highly regarded for its off-road capability and durability, building on Jeep's core strengths.
🏆 Awards & Recognition
Recognitions
Offroad Magazine Awards:
The XJ Cherokee has consistently been praised by off-road publications for its capabilities and value.
Ratings
Consumer Reports Ratings:
Mixed to good, with specific praise for the powertrain and criticism for interior noise and build quality issues in some years/trims.
Certifications
Emissions Certifications:
Certified to meet applicable EPA and California Air Resources Board (CARB) emissions standards for the 1999 model year.