Engine Management:
Overhaul, rebuilding, performance, troubleshooting, diagnostics, timing belt replacement, firing orders, serpentine belt routings
Drivetrain:
Transmission information (service, rebuilding), U-joint and CV-joint service procedures
Braking System:
Complete brake service and repair
Suspension Steering:
Front end procedures and specifications, suspension service
Electrical Electronics:
Wiring diagrams, computer diagnostic codes, trouble codes
Body Interior:
Sunroof service
HVAC:
Air conditioning service and capacities
Exhaust System:
Service and repair procedures for the exhaust system, including catalytic converter and muffler replacement. Specifications for emissions components.
Fuel System:
Detailed coverage of the fuel delivery system, including fuel pump, filter, regulator, and injector service and testing.
Cooling System:
Comprehensive service for the cooling system, including radiator, hoses, thermostat, water pump, and fan assembly diagnostics and replacement.
Steering System:
Service procedures for the power steering pump, gearbox, tie rods, and steering linkage. Includes alignment specifications.
Body Hardware:
Procedures for servicing doors, hinges, latches, glass replacement, and body panel alignment.
Ignition System:
Service for spark plugs, ignition coils, distributor (if applicable), and ignition control module diagnostics.
Chassis Components:
Service and specifications for frame, axles, drivelines, and wheel bearings.
Interior Trim:
Procedures for removing and reinstalling interior trim panels, seats, and dashboard components.
Emission Controls:
Details on emission control systems, including PCV, EGR, and catalytic converter function and testing.
Maintenance:
Factory maintenance schedules and charts, oil changes
Repair:
All repair procedures, transmission rebuilding
Diagnostics:
Troubleshooting and diagnostics, computer diagnostic codes, trouble codes
Diagnostics Troubleshooting:
Extensive sections dedicated to troubleshooting common drivability issues, starting problems, and component failures using systematic diagnostic approaches.
Component Replacement:
Detailed instructions for replacing virtually any component, from spark plugs to entire engine assemblies.
Alignment Specifications:
Front and rear wheel alignment specifications, including camber, caster, and toe angles.
Troubleshooting Guides:
Specific troubleshooting guides for common symptoms like hard starting, poor fuel economy, or transmission slippage.
Depth:
From basic maintenance to complete engine and transmission rebuilding
Diagnostic Tools:
Covers procedures for using diagnostic tools and interpreting trouble codes (OBD-I or similar for the era).
Rebuild Procedures:
Detailed step-by-step instructions for complete engine and transmission overhauls, including component specifications and tolerances.
Torque Specifications:
Complete torque specifications for all critical fasteners throughout the vehicle, ensuring proper assembly and preventing damage.
Electrical Schematics:
Detailed electrical schematics for all circuits, power distribution, grounds, and component locations.
Diagnostic Flowcharts:
Diagnostic flowcharts and decision trees to systematically identify the root cause of problems.
Component Tolerances:
Precise manufacturing tolerances for critical engine and drivetrain components during rebuilds.
Engine Options:
Likely includes 4.0L I6 (AMC 242) and potentially 2.5L I4 (AMC 150) for the specified years. Manual would detail specifications for each.
Performance Data:
Manual will contain detailed performance specifications, torque figures, horsepower ratings, and engine performance tuning information.
Fuel Delivery:
Details on fuel injection systems (likely MPI), fuel pump specifications, injector data, and fuel pressure diagnostics.
Timing Belt Chain:
Procedures for timing belt replacement (if applicable) or chain maintenance. Specific procedures and timing marks will be detailed.
Cooling System:
Radiator, water pump, thermostat, fan clutch, and cooling system flushing procedures. Capacities and coolant types specified.
Oil System:
Oil change intervals, oil capacities, oil filter part numbers, oil pressure specifications, and lubrication point diagrams.
Scheduled Maintenance:
Comprehensive factory maintenance schedules covering routine checks, fluid changes, filter replacements, and inspections for various mileage/time intervals.
Engine Oil:
Recommended engine oil viscosity grades (e.g., 10W-30) and API service classifications. Capacity will be specified.
Coolant:
Type of engine coolant (e.g., conventional green, HOAT) and system capacity. Mix ratio for antifreeze will be detailed.
Transmission Fluid:
Specific ATF type (e.g., ATF+3, ATF+4 for AW-4) and capacities for automatic and manual transmissions. Transfer case fluid type will also be specified.
Brake Fluid:
Recommended brake fluid type (e.g., DOT 3) and system bleeding procedures.
Power Steering Fluid:
Type of power steering fluid and capacity. Procedures for flushing and bleeding the system.
Common Faults:
While the manual won't list 'common issues' explicitly, its detailed troubleshooting sections will help diagnose prevalent problems like potential radiator leaks, heater core issues, minor electrical gremlins, or driveline wear, which are common on vehicles of this age.
Part Numbers:
Manual will implicitly guide towards correct filter types (oil, air, fuel) which correspond to specific part numbers for the applicable engines.
