Jeep Cherokee XJ 1997 1998 1999 2000 2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Model Years Covered: 1997, 1998, 1999, 2000, 2001 Codes Chassis Code: XJ 👋 Introduction Market Position Target Audience: Professional mechanics and...

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Taper: Car

Distributeur:

UGS: 367341

Mots clés: 1997 1998 1999 2000 2001 Car Cars Cherokee Cherokee XJ Jeep

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Model Years Covered:

1997, 1998, 1999, 2000, 2001

Codes

Chassis Code:

👋 Introduction

Market Position

Target Audience:

Professional mechanics and DIY enthusiasts with basic to advanced mechanical knowledge.

Competitive Analysis

Value Proposition:

Provides official factory specifications and procedures, ensuring accuracy and comprehensive coverage for repairs and maintenance.

Key Features

Accuracy Reliability:

Official factory data ensures accuracy, reducing the risk of incorrect repairs or damage.

Step By Step Instructions:

All procedures are presented in a clear, sequential, step-by-step format for ease of use.

Lifetime Protection:

Offers a lifetime replacement policy for lost or damaged downloads.

📋 Manual Details

Coverage Areas

Manual Type:

Official Factory Service Repair Shop Manual

Language:

English

Format:

Digital PDF Download

Page Count

Page Count:

Estimated 2000+ pages (typical for full factory service manuals of this era)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, rebuild procedures, cylinder head, block, crankshaft, pistons, connecting rods, timing system (chain/belt), valve train.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injection system (injectors, pressure regulator), throttle body, vapor control.

Lubrication Cooling System:

Oil pump, oil filter, oil passages, radiator, water pump, thermostat, coolant hoses, cooling fan operation.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable for early XJ), crankshaft position sensor, camshaft position sensor, ignition timing.

Emission Control System:

Catalytic converter, oxygen sensors, EGR system, PCV system, evaporative emission control system (EVAP).

Transmission Manual:

Clutch operation, clutch master/slave cylinder, transmission disassembly and assembly, gear inspection, shift linkage.

Transmission Automatic:

Transmission fluid type, filter replacement, torque converter, valve body, transmission control module (TCM) operation, diagnostic trouble codes (DTCs).

Transfer Case:

Operation of 2WD/4WD systems, transfer case disassembly and assembly, fluid specifications, service procedures.

Drivetrain Axles:

Front and rear axle assemblies, differentials, CV joints, U-joints, driveshafts, axle ratios.

Steering System:

Power steering pump, steering gear/rack and pinion, tie rods, steering column, steering wheel removal.

Suspension System:

Front and rear suspension components (leaf springs, coil springs, control arms, shock absorbers, sway bars), alignment specifications.

Brake System:

Front and rear brake inspection, disc brake pads, rotors, calipers, drum brake shoes, wheel cylinders, brake lines, ABS system.

Electrical System Charging:

Alternator, battery, starter motor, charging circuit diagnostics.

Electrical System Lighting:

Headlights, taillights, interior lights, turn signals, hazard lights, bulb specifications.

Electrical System Instruments:

Instrument cluster, gauges (speedometer, tachometer, fuel, temperature), warning lights, warning chimes.

Electrical System Accessories:

Power windows, power door locks, sunroof (if equipped), wipers, horn, audio system, power outlets.

Body Interior:

Interior trim panel removal, seat removal, dashboard disassembly, headliner, carpet replacement.

Body Exterior:

Door panel removal, hood, fenders, bumpers, tailgate, glass replacement, weatherstripping.

HVAC System:

Air conditioning system service, heater core replacement, blower motor, climate control panel, refrigerant handling.

Restraints System:

Airbag system components, seat belt service, SRS warning light diagnostics.

Procedures Included

Tune Ups:

Spark plug replacement, air filter replacement, fluid checks and top-offs, ignition timing adjustment (if applicable).

Lubrication:

Engine oil and filter change, transmission fluid change, differential fluid change, chassis lubrication points.

Engine Overhaul:

Complete engine disassembly, inspection, measurement, and reassembly to OEM specifications.

Transmission Rebuild:

Complete transmission disassembly, component replacement, and reassembly.

Brake Service:

Brake pad/shoe replacement, rotor/drum resurfacing or replacement, brake fluid flush, caliper/wheel cylinder repair.

Electrical Diagnostics:

Troubleshooting electrical circuits, wiring diagrams, component testing, diagnosing faults.

Troubleshooting:

Systematic approach to diagnosing and resolving common and complex vehicle issues.

Technical Depth

Detail Level:

Comprehensive, from basic maintenance to advanced engine and transmission rebuilds.

Diagrams Illustrations:

Includes exploded diagrams, wiring schematics, and photographic illustrations.

Oem Specifications:

Contains OEM torque values, fuel pressure charts, compression ranges, tolerances, and data.

📊 Manual Specifications

File Format

File Format:

Compatibility:

All versions of Windows & Mac, smartphones, iPads, etc.

Searchability:

Likely text-searchable PDF (dependent on original scan quality).

Print Quality

Printable:

Binding Type

Binding Type:

Digital Download (No physical binding)

Paper Type

Paper Type:

Not applicable (Digital)

Accessibility

Delivery Method:

Instant download link via email

⚙️ Engine Specifications

Primary Engine

Engine Options:

4.0L (242 cu in) OHV V6 (258 AMC/Jeep I6 for earlier XJs, but this manual covers later XJs that primarily had the 4.0L V6).

Performance

Engine 4.0L V6 Horsepower:

Approx. 190 hp @ 4,750 rpm (varies slightly by year/model)

Engine 4.0L V6 Torque:

Approx. 225 lb-ft @ 3,200 rpm (varies slightly by year/model)

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Engine Management

ECM Type:

Engine Control Module (ECM) or Powertrain Control Module (PCM) depending on year.

Engine Maintenance

Spark Plug Type:

Refer to manual for specific part numbers and gap (e.g., Champion Copper Plus or equivalent).

Oil Capacity:

Approximately 5 quarts (4.7 liters) with filter (for 4.0L).

Oil Viscosity:

Refer to manual for specific climate-dependent viscosity (commonly 5W-30 or 10W-30).

🔧 Transmission

Standard

Transmission Automatic:

42RE (4-speed Automatic Transmission)

Optional

Transmission Manual:

AX-15 or NV3550 (5-speed Manual Transmission, availability may vary by year/trim).

Features

Transmission Fluid Type Auto:

Refer to manual for specific ATF type (e.g., ATF+4 or equivalent).

Transmission Fluid Type Manual:

Refer to manual for specific manual transmission fluid type (e.g., Mopar Manual Transmission Lubricant or equivalent).

📐 Dimensions

Exterior

Wheelbase:

108.4 inches (2,753 mm)

Length:

Approx. 166-170 inches (4,216-4,318 mm)

Width:

Approx. 70 inches (1,778 mm)

Height:

Approx. 64-66 inches (1,626-1,676 mm)

Weights

Curb Weight:

Approx. 3,300-3,700 lbs (1,497-1,678 kg), depending on configuration.

Towing Capacity:

Up to 5,000 lbs (2,268 kg), depending on configuration and towing package.

🛡️ Safety Features

Ratings

NHTSA Ratings:

Refer to specific year for NHTSA ratings; generally mixed for this generation. Manual will detail safety systems.

Active Features

Available Anti-lock Braking System (ABS) on some models.

Passive Features

Airbags:

Driver and passenger airbags.

Seat Belts:

3-point front seat belts, 2-point or 3-point rear seat belts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette and/or CD player. Optional premium audio systems may exist.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

Power Features:

Power windows, power locks, power mirrors available on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual; typically every 3,000-5,000 miles or 6 months (whichever comes first) depending on driving conditions.

Transmission Fluid Change Interval:

Refer to manual; typically every 30,000-60,000 miles for automatic transmissions.

Coolant Change Interval:

Refer to manual; typically every 30,000-50,000 miles or 2-3 years.

Spark Plug Replacement Interval:

Refer to manual; typically every 30,000-100,000 miles depending on spark plug type.

Fluid Specifications

Engine Coolant Type:

Refer to manual for Mopar OAT (Organic Acid Technology) coolant or equivalent for the specified years.

Power Steering Fluid Type:

Refer to manual for Mopar Power Steering Fluid or equivalent.

Brake Fluid Type:

Refer to manual for DOT 3 Brake Fluid.

Known Issues

Common Issues Engine:

Cracking of the 0331 cylinder head (on later 4.0L engines), oil filter housing leaks, distributor O-ring leaks.

Common Issues Transmission:

Internal seal leaks in automatic transmissions, wear on clutch components in manual transmissions.

Common Issues Suspension Steering:

Worn ball joints, tie rod ends, track bar bushings, and leaf spring bushings due to off-road use and age.

Common Issues Electrical:

Flickering dashboard lights, intermittent power to accessories, corroded grounds.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep's long-standing reputation for off-road capability and durability.

Model Evolution

Xj Generation:

The XJ Cherokee, produced from 1984 to 2001, was a groundbreaking vehicle known for its unibody construction and compact size, offering SUV practicality with off-road prowess.

Late Xj Updates:

The 1997-2001 models represent the final iteration of the XJ, featuring updated interior and exterior styling, improved safety features, and the robust 4.0L inline-six engine.

Production

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Off Road Accolades:

The Jeep Cherokee XJ, particularly the models with the 4.0L engine, is highly regarded for its off-road capabilities and is a popular choice for enthusiasts and modifiers.