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Jeep Cherokee Xj 1994-1995 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Model Code: XJ Years Covered: 1994-1995 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Utility Vehicle...
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Jeep Cherokee Xj 1994-1995 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Model Code:
XJ
Years Covered:
1994-1995
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Segment:
Compact SUV / Off-Road Utility Vehicle
Competitors 1994 1995:
Toyota 4Runner, Nissan Pathfinder, Ford Bronco II, Chevrolet S-10 Blazer, Mitsubishi Montero
Competitive Analysis
Strengths:
Robust drivetrain, legendary off-road capability, durable unibody construction (for its era), iconic styling
Key Features
Off Road Systems:
Command-Trac (NV231) and Selec-Trac (NV242) 4WD systems, solid rear axle, good approach/departure angles
Body Construction:
Unibody construction (a significant departure from traditional body-on-frame SUVs of the era)
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Wiring Schematics, Diagrams
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical (4.0L I6, 2.5L I4), Fuel System, Cooling System, Exhaust System, Transmission (AX-5, AW-4), Transfer Case (NP231, NP242), Drivetrain (Front/Rear Axles, Driveshafts)
Chassis:
Suspension (Front/Rear), Steering System, Brakes (Front/Rear Drum/Disc, ABS), Wheels & Tires
Electrical:
Engine Control Module (ECM), Ignition System, Charging System, Starting System, Lighting System, Instrumentation, Power Accessories, Body Electrical, Wiring Schematics & Diagrams
Body:
Body Panels, Doors, Windows, Interior Trim, HVAC System, Seats, Bumpers
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Fluid Checks/Changes, Spark Plug Replacement, Belt Inspection/Replacement, Brake Service, Tire Rotation
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs), On-Board Diagnostics (OBD-I)
Repair:
Engine Rebuilding, Transmission Overhaul, Suspension Component Replacement, Brake Caliper/Rotor Service, Electrical Component Repair/Replacement, Body Panel Repair
Technical Data:
Torque Specifications, Clearances, Timing Procedures, Diagnostic Voltages/Resistances, Component Testing
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text
Print Quality
Image Resolution:
High-Resolution (for clear illustrations and diagrams)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Type:
Inline 6-Cylinder
Engine 1 Displacement:
4.0 Liters (242 cubic inches)
Engine 1 Designation:
242 CI HO (High Output)
Engine 1 Fuel Delivery:
Multi-Point Fuel Injection (MPFI)
Engine 1 Horsepower 1994:
170 hp @ 4500 rpm
Engine 1 Torque 1994:
220 lb-ft @ 2500 rpm
Engine 1 Horsepower 1995:
170 hp @ 4500 rpm
Engine 1 Torque 1995:
220 lb-ft @ 2500 rpm
Secondary Engine
Engine 2 Type:
Inline 4-Cylinder
Engine 2 Displacement:
2.5 Liters (150 cubic inches)
Engine 2 Designation:
150 CI
Engine 2 Fuel Delivery:
Multi-Point Fuel Injection (MPFI)
Engine 2 Horsepower:
125 hp @ 4500 rpm
Engine 2 Torque:
150 lb-ft @ 2500 rpm
Performance
Performance Notes:
The 4.0L HO engine is renowned for its torque and durability, making it the preferred choice for off-road and towing applications. The 2.5L engine offers better fuel economy but less power.
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Pump Type:
In-tank Electric
🔧 Transmission
Standard
Transmission Type 1994:
5-Speed Manual (AX-5)
Transmission Type 1995:
5-Speed Manual (AX-5)
Optional
Transmission Type 1994 Optional:
4-Speed Automatic (AW-4)
Transmission Type 1995 Optional:
4-Speed Automatic (AW-4)
Features
Transmission Notes:
The AW-4 automatic transmission, sourced from Aisin-Warner, is highly regarded for its durability and smooth shifting. The AX-5 manual is robust but can be prone to issues if abused.
Fluid Specifications
Aw4 Fluid Type:
ATF+3 (or equivalent)
Ax5 Fluid Type:
API GL-5, SAE 75W-90 Gear Oil
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
167.9 inches (4265 mm)
Width:
69.9 inches (1775 mm)
Height:
63.8 inches (1621 mm)
Interior
Seating Capacity:
5 Passengers
Cargo
Cargo Volume Behind Rear Seat:
Approx. 45.7 cu ft
Cargo Volume With Rear Seat Folded:
Approx. 73.5 cu ft
Weights
Curb Weight Approx:
3400-3700 lbs (1542-1678 kg)
Towing Capacity Max:
Up to 3500 lbs (1588 kg) (with proper equipment)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 1994:
3-star
NHTSA Side Impact Rating 1994:
4-star
Active Features
Active Safety:
Optional Anti-lock Braking System (ABS) for rear wheels (standard on some trims/models)
Passive Features
Passive Safety 1994:
Driver and Passenger Airbags (standard on some trims), Seatbelts
Passive Safety 1995:
Driver and Passenger Airbags (standard on most/all trims), Seatbelts
💡 Technology Features
Infotainment
Infotainment Features 1994:
AM/FM Radio, Cassette Player, Optional CD Player, Optional Power Steering, Optional Air Conditioning
Infotainment Features 1995:
AM/FM Radio, Cassette Player, Optional CD Player, Optional Power Steering, Optional Air Conditioning, Updated Dash Design
Driver Assistance
Driver Assistance Features:
Optional ABS (rear wheels only)
Connectivity
Connectivity Features:
N/A (Primarily analog systems)
🔧 Maintenance
Service Intervals Engine Oil
Interval Miles 40L:
3000-5000 miles (dependent on oil type and driving conditions)
Interval Miles 25L:
3000-5000 miles (dependent on oil type and driving conditions)
Service Intervals Transmission Fluid
Aw4 Interval Miles:
30,000 - 60,000 miles (check manual for specific conditions)
Service Intervals Transfer Case Fluid
Np231 Np242 Interval Miles:
30,000 - 50,000 miles
Fluid Specifications
Engine Oil 40L Spec:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for temperature variations)
Engine Oil 25L Spec:
API SG or SH, SAE 10W-30 (check manual for temperature variations)
Coolant Type:
Ethylene Glycol (Green)
Brake Fluid Type:
DOT 3
Known Issues
Common Xj Issues 1994 1995:
Headliner sagging, cooling system leaks (radiator, hoses), C-clip eliminator on rear axle (Dana 35), intake manifold gasket leaks (4.0L), rust (floor pans, rocker panels, unibody frame rails), vacuum leaks, TPS sensor issues, O2 sensor failures.
Common Xj Issues Notes:
The 4.0L engine is generally very robust, but leaks are common as the vehicle ages. Rust is a significant concern for XJs in rust-belt regions.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a rich heritage rooted in military vehicles, known for its off-road prowess and ruggedness since the 1940s.
Model Evolution
Xj Introduction:
The XJ Cherokee was revolutionary when introduced in 1984, being the first compact SUV with unibody construction. It blended SUV utility with car-like driving dynamics.
Xj Updates 1994 1995:
The 1994 model year saw significant updates including a new interior, improved aerodynamics, dual airbags, and updated ABS. The 1995 model continued with these refinements.
Production
Xj Production Years:
1984-2001
Manufacturing Locations:
USA (e.g., Toledo, Ohio)
🏆 Awards & Recognition
Recognitions
Automotive Awards Xj:
The Jeep Cherokee (XJ) has been consistently praised by automotive journalists for its off-road capability and durability, often appearing on 'best of' lists for SUVs and off-road vehicles of its era. Specific awards for '94-'95 models are less documented than its overall longevity and reputation.
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