2001 Jeep CHEROKEE XJ Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 2001 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV Target Audience: Off-road enthusiasts, DIY mechanics, owners seeking...

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Taper: Car

Distributeur:

UGS: 320102

Mots clés: 2001 Car Cars CHEROKEE XJ Jeep Misc

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV

Target Audience:

Off-road enthusiasts, DIY mechanics, owners seeking to maintain and repair their Jeep Cherokee XJ.

Competitive Analysis

Competitors:

Ford Bronco, Toyota 4Runner, Nissan Pathfinder, Chevrolet S-10 Blazer.

Key Features

Vehicle Philosophy:

Rugged utility, off-road capability, iconic design, and durable construction.

Manual Value Proposition:

Provides in-depth technical knowledge and procedures essential for maintaining and repairing the 2001 Jeep Cherokee XJ, empowering owners and independent repair shops.

📋 Manual Details

Coverage Areas

Languages:

English

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Official Service and Repair Manual

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive diagnostics, repair, and overhaul for all engine variants, including cooling, lubrication, fuel, ignition, and exhaust systems.

Transmission:

Service and repair procedures for automatic (e.g., AW4, 42RE) and manual transmissions, including clutch, driveline, and transfer case (e.g., NP231, NP242).

Suspension:

Detailed information on front (leaf spring or coil spring) and rear suspension systems, including shock absorbers, springs, control arms, and alignment specifications.

Steering:

Service and adjustment of the power steering system, including pump, hoses, steering gear, and alignment.

Brakes:

Comprehensive coverage of hydraulic systems, disc and drum brake components, ABS (if equipped), parking brake, and fluid specifications.

Electrical:

Extensive wiring diagrams, component locations, troubleshooting guides for lighting, starting and charging, ignition, accessories, and onboard diagnostics (OBD-II).

Body:

Panel removal and installation, door mechanisms, interior trim, glass, seals, and body repair techniques.

HVAC:

Service and repair for heating, ventilation, and air conditioning systems, including component testing and refrigerant handling.

Chassis:

Frame inspection and repair, exhaust system, fuel tank, and related components.

Procedures Included

Maintenance:

Routine maintenance tasks such as oil changes, filter replacements, fluid checks, tire rotation, and spark plug replacement.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, including symptom-based troubleshooting charts and diagnostic trouble codes (DTCs).

Repair:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.

Diagnostics:

Detailed guidance on using diagnostic tools, interpreting sensor data, and performing system checks.

Wheel Alignment:

Specifications for camber, caster, and toe adjustments.

Engine Timing:

Procedures for setting ignition timing (where applicable) and checking timing chain/belt condition.

Turbocharger Diagnostics:

N/A (No factory turbocharger options for 2001 XJ)

Evaporative Emission Control System:

Diagnosis and repair of the EVAP system.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and body repair.

📊 Manual Specifications

File Format

Searchable Text:

Printable:

Print Quality

Resolution:

High-resolution, suitable for clear viewing of diagrams and text.

Binding Type

Type:

N/A (PDF format)

Paper Type

Type:

N/A (PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4.0L Inline-6 (High Output)

Displacement:

3956 cc (241 cu in)

Bore X Stroke:

3.875 x 3.563 in (98.4 x 90.5 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead Valve (OHV), 12 Valves

Performance

Horsepower:

190 hp @ 4600 rpm

Torque:

225 lb-ft @ 3000 rpm

Fuel System

Type:

Electronic Fuel Injection (EFI) - Multi-Port Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Engine Variant

Engine Code:

2.5L Inline-4 (AMC 258/Renix/MPI)

Displacement:

2507 cc (153 cu in)

Horsepower:

123 hp @ 4800 rpm

Torque:

160 lb-ft @ 2800 rpm

🔧 Transmission

Standard

Type:

4-Speed Automatic (42RE)

Optional

Type:

5-Speed Manual (AX-15)

Features

Transfer Case Standard:

Command-Trac NV231 (Part-time, 2WD/4WD Part-Time/4WD Part-Time 4-Low)

Transfer Case Optional:

Selec-Trac NV242 (Full-time 4WD/4WD Part-Time/4WD Part-Time 4-Low)

Fluid Specification

Automatic Transmission Fluid:

ATF+4 (MS-9602) or equivalent

Manual Transmission Fluid:

API GL-3 or GL-4, SAE 75W-90 Gear Oil

Transfer Case Fluid:

ATF+4 (MS-9602) or equivalent

📐 Dimensions

Exterior

Wheelbase:

103.4 in (2626 mm)

Length:

167.5 in (4255 mm)

Width:

69.4 in (1763 mm)

Height:

65.9 in (1674 mm)

Ground Clearance:

Approx. 8.3 in (211 mm) (stock)

Weights

Curb Weight:

Approx. 3300-3600 lbs (1497-1633 kg) depending on configuration

Gross Vehicle Weight Rating:

Approx. 4600-5000 lbs (2087-2268 kg)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

3 Stars (for 2WD models)

IIHS Frontal Offset:

Acceptable (for similar era vehicles)

Active Features

Optional on some trims, standard on others

Passive Features

Airbags:

Driver and Passenger Frontal Airbags

Seat Belts:

3-point front and rear seat belts

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player and/or cassette player, optional premium sound system.

Speakers:

4-6 speaker configurations

Driver Assistance

Cruise Control:

Standard on most trims

Anti Lock Brakes:

Optional

Connectivity

OBD Ii Port:

Standard, located under the dashboard.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000-7,500 miles or 3-6 months (depending on oil type and driving conditions, consult manual for specific recommendations).

Engine Coolant Flush:

Every 30,000-60,000 miles or 2-4 years.

Transmission Fluid Change:

Every 30,000-60,000 miles (automatic and manual).

Spark Plugs:

Inspect every 30,000 miles, replace at 100,000 miles (if using appropriate plugs like platinum or iridium).

Fluid Specifications

Engine Oil Specification:

SAE 10W-30 (API SG or higher)

Engine Coolant Specification:

Chrysler OAT (Organic Additive Technology) coolant or equivalent (Green, Orange, or Pink depending on formulation, check manual for specific color/type).

Brake Fluid Specification:

DOT 3 or DOT 4

Power Steering Fluid:

ATF+4 (MS-9602) or equivalent

Known Issues

Engine Common Problems:

Cracked cylinder heads (on early 4.0L models), lifter tick, oil filter adapter housing leaks, distributorless ignition system (DIS) coil packs.

Suspension Common Problems:

Worn leaf springs, blown control arm bushings, death wobble (related to steering components and alignment).

Electrical Common Problems:

Faulty window regulators, headliner sag, intermittent wiper issues, PCM failure on some models.

Cooling System:

Leaking radiator, water pump failure, heater core leaks.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Founded in 1941, Jeep is synonymous with off-road capability and ruggedness.

Model Evolution

Xj Introduction:

The XJ Cherokee, introduced in 1984, revolutionized the SUV market as the first mass-produced unibody SUV.

Xj Design:

The XJ featured a pioneering unibody construction, offering a lighter, more fuel-efficient, and more car-like ride than traditional body-on-frame SUVs.

Xj Generation End:

The XJ Cherokee was produced from 1984 to 2001 in North America, with its final year being 2001. The 2001 model year represents the last iteration of this iconic platform.

Production

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Four Wheeler Magazine:

frequentemente recognized for its off-road prowess and value.

Car And Driver:

Listed as one of the '10Best' for SUVs in its early years.