Jeep Cherokee XJ 1994 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1994 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Competitive Analysis Key Competitors 1994:...

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UGS: 420717

Mots clés: 1994 Car Cars Cherokee XJ Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Off-Road Vehicle

Competitive Analysis

Key Competitors 1994:

Toyota 4Runner, Ford Explorer, Nissan Pathfinder, Chevrolet S-10 Blazer

Key Features

Chassis Design:

Unibody construction providing a balance of rigidity and weight savings, a departure from body-on-frame SUVs of its era.

Off Road Capability:

Renowned for its off-road prowess, featuring available Command-Trac (2WD/4WD part-time) and Selec-Trac (2WD/4WD full-time) transfer cases.

📋 Manual Details

Coverage Areas

General:

Comprehensive repair and service for the 1994 Jeep Cherokee XJ

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed diagnostics, repair, overhaul, and specifications for all engine types

Engine Management:

Fuel injection systems (MPI), ignition systems, emission controls, ECU diagnostics

Transmission Manual:

Repair, overhaul, and specifications for manual transmissions

Transmission Automatic:

Repair, overhaul, and specifications for automatic transmissions

Drivetrain:

Front axle, rear axle, differentials, drive shafts, CV joints

Suspension:

Front and rear suspension components, alignment, shock absorbers, springs

Steering:

Power steering system, steering gear, tie rods, linkages

Brakes:

Front and rear brake systems (disc/drum), hydraulic systems, ABS (if equipped), parking brake

Electrical System:

Battery, charging system, starting system, lighting, accessories, wiring diagrams

Body And Frame:

Exterior body panels, interior trim, glass, doors, tailgate, chassis repairs

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair

Emissions Control:

Catalytic converter, EGR system, evaporative emission control

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections

Troubleshooting:

Systematic diagnostic procedures, fault code interpretation, common problem solutions

Repair:

Step-by-step repair procedures for all major components and systems

Overhaul:

Complete engine and transmission overhaul procedures

Disassembly Assembly:

Detailed instructions for component disassembly and reassembly

Specifications Data:

Torque specifications, clearances, test procedures, diagnostic values

Technical Depth

Level:

Professional-level diagnostic and repair, suitable for DIY mechanics and professional technicians

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchable:

Yes (text-searchable PDF)

Print Quality

Quality:

High-resolution, clear text and diagrams

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4.0L OHV V6 (242 ci)

Engine Description 1:

AMC 242 Straight-6 OHV

Performance 1

Horsepower 1:

177 hp @ 4700 rpm

Torque 1:

220 lb-ft @ 3200 rpm

Engine Code 2

Engine Code 2:

2.5L OHV I4 (150 ci)

Engine Description 2

Engine Description 2:

AMC 150 Straight-4 OHV

Performance 2

Horsepower 2:

125 hp @ 4500 rpm

Torque 2:

147 lb-ft @ 2500 rpm

Fuel System

Fuel Delivery:

Multi-Port Fuel Injection (MPI)

Fuel Type

Fuel Type:

Unleaded Gasoline

Engine Codes

Engine Codes 1994:

4.0L: 8th VIN digit 'X'; 2.5L: 8th VIN digit 'E'

🔧 Transmission

Standard Transmission

Standard Transmission Type:

4-Speed Automatic (AW4)

Optional Transmission

Optional Transmission Type:

5-Speed Manual (AX-5)

Features

Transfer Case Options:

Command-Trac (NV231) part-time 4WD, Selec-Trac (NV242) full-time 4WD

Fluid Specifications

Automatic Transmission Fluid:

ATF+3 (Chrysler specification Mopar)

Manual Transmission Fluid:

Mopar Manual Transmission Lubricant (or equivalent GL-3/GL-4 gear oil)

Fluid Capacity Automatic

Capacity Aw4:

Approx. 8 US quarts (7.6 liters) for service fill

Fluid Capacity Manual

Capacity Ax5:

Approx. 2.4 US quarts (2.3 liters)

📐 Dimensions

Exterior

Wheelbase:

101.4 inches (2576 mm)

Length:

167.9 inches (4265 mm)

Width:

69.9 inches (1775 mm)

Height:

63.4 inches (1610 mm) (without roof rack)

Weights

Curb Weight Approx:

3,300 - 3,600 lbs (1497 - 1633 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 4,750 - 5,200 lbs (2154 - 2359 kg)

Cargo

Cargo Volume Behind Rear Seat:

Approx. 30.0 cubic feet (850 liters)

Cargo Volume With Rear Seat Folded:

Approx. 69.0 cubic feet (1954 liters)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

Three-star rating (earlier versions of testing methodology)

Passive Features

Seat Belts:

Front and rear seat belts

Airbags:

Driver-side airbag standard for 1994 model year

Active Features

Optional Anti-lock Braking System (ABS) on rear wheels

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player available.

Speaker Configuration:

Typically 4 or 6 speakers depending on trim level.

Driver Assistance

Cruise Control:

Available electronic cruise control.

Instrument Cluster:

Analog gauges (speedometer, tachometer, fuel, temperature, oil pressure), warning lights.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles (4,800 km) or 3 months (under normal driving conditions); 1,500 miles (2,400 km) or 3 months (under severe driving conditions).

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed.

Spark Plug Replacement 4.0L:

Approx. 30,000 - 60,000 miles (48,000 - 96,000 km), depending on plug type. Refer to manual for specific recommendations.

Transmission Fluid Change Automatic:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) or as per severe service schedule.

Fluid Specifications

Engine Oil 4.0L And 2.5L:

API Service Classification SG, SH, or SJ; SAE 10W-30 viscosity recommended for most ambient temperatures (check owner's manual for specific temperature ranges).

Coolant:

Chrysler/Mopar Antifreeze/Coolant (50/50 mix with distilled water) or equivalent ethylene glycol-based coolant.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Issues 1:

Cracking of the cylinder head on the 4.0L inline-six engine (especially earlier models, though 1994 is less prone but still possible).

Common Issues 2:

desgaste de los componentes de la suspensión (ball joints, tie rod ends, bushings) debido al uso off-road y la edad del vehículo.

Common Issues 3:

Leaks from the rear main crankshaft seal and oil filter housing.

Common Issues 4:

Interior electronic component failures (e.g., blower motor resistor, window regulators) due to age and heat exposure.

Common Issues 5:

Rust and corrosion, particularly in the rocker panels, floor pans, and rear quarter panels, especially in areas with road salt.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep has a long history of producing rugged, capable off-road vehicles dating back to World War II with the Willys MB.

Model Evolution

Cherokee Xj Introduction:

The Jeep Cherokee XJ was first introduced for the 1984 model year, pioneering the compact SUV segment with its unibody construction.

Cherokee Xj 1994 Updates:

The 1994 model year saw significant updates including revised interior and exterior styling, dual airbags, and the introduction of the OBD-II compliant engine management system.

Production

Production Years:

1984-2001 (North America)

Manufacturing Locations:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Automotive Press Awards:

The Jeep Cherokee XJ was frequently lauded by automotive publications for its capability and value proposition in the SUV market throughout its production run.