Engine:
Detailed overhaul, diagnosis, tuning, cooling system, lubrication system, fuel system, ignition system
Transmission:
Manual transmission overhaul, clutch system, driveline components (transfer case, axles)
Brakes:
Hydraulic brake system diagnosis, repair, adjustment (drum brakes front and rear), master cylinder, wheel cylinders, brake lines
Suspension Steering:
Front and rear suspension components (leaf springs, shackles, shock absorbers), steering gear box overhaul, steering linkage
Electrical:
Wiring diagrams, generator, voltage regulator, battery system, starting system, lighting system, instrument panel, ignition switch
Body Chassis:
Frame inspection and repair, body panel adjustments, doors, windshield, seats, bumpers, fenders
Cooling System:
Radiator, water pump, thermostat, hoses, fan, system flushing and filling
Fuel System:
Fuel tank, fuel lines, fuel pump, carburetor troubleshooting and adjustment
Ignition System:
Distributor, coil, spark plugs, points, condenser, timing adjustment, troubleshooting
Exhaust System:
Exhaust manifold, muffler, tailpipe, inspection and replacement
Wheels Tires:
Wheel bearing service, tire pressure recommendations, rim specifications
Body Hardware:
Door hinges, latches, tailgate, convertible top frame, windshield frame
Maintenance:
Scheduled maintenance intervals, lubrication points, fluid changes, filter replacements, tune-up procedures
Repair:
Component disassembly, inspection, repair, and reassembly for all major systems
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides for common issues
Engine Overhaul:
Piston and ring replacement, bearing inspection, crankshaft and connecting rod procedures, cylinder head removal and installation
Transmission Overhaul:
Gearbox disassembly, gear and synchro inspection, bearing replacement, reassembly
Differential Overhaul:
Front and rear axle differential inspection, gear adjustment, bearing replacement
Electrical Diagnosis:
Troubleshooting shorts, open circuits, grounds using wiring diagrams and test equipment
Body Repair:
Frame straightening and repair, welding procedures, panel replacement
Depth:
Comprehensive mechanical and electrical repair, including complete engine and transmission rebuilds, detailed diagnostic procedures
Diagnostic Tools:
Specifies use of feeler gauges, torque wrenches, compression testers, multimeters, dwell meters
Torque Specifications:
Includes critical torque values for engine, transmission, suspension, and chassis fasteners
Clearances Tolerances:
Provides factory specifications for engine bearing clearances, piston ring gap, valve lash, etc.
Oil Change Interval:
Typically every 3,000 miles or 6 months (refer to manual for specifics)
Tune Up Interval:
Every 12,000 miles or 12 months
Engine Oil Type:
SAE 20W-50 or SAE 30 API CD (refer to manual for specific API service classification)
Transmission Fluid Type:
GL-4 Gear Oil (e.g., SAE 80W or SAE 90)
Transfer Case Fluid Type:
GL-4 Gear Oil (e.g., SAE 80W or SAE 90)
Brake Fluid Type:
DOT 3 Hydraulic Brake Fluid
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Common Wear Items:
Leaf springs, shackles, bushings, drum brake components, carburetor tuning, ignition points and condenser, fuel pump diaphragm
Electrical Quirks:
Older 6-volt electrical systems can be prone to corrosion and voltage drops; careful inspection of wiring and connections is crucial.
Engine Maintenance:
The F-head Hurricane engine requires regular adjustment of valves and ignition timing for optimal performance.
