🏷️ Basic Information

Make:

Jeep

Model:

Grand Cherokee

Year:

1996

Chassis Code:

ZJ

👋 Introduction

Vehicle Segment:

Mid-size Luxury Sport Utility Vehicle (SUV)

Key Competitors:

Ford Explorer, Chevrolet Blazer/TrailBlazer, Toyota 4Runner, Nissan Pathfinder

Platform:

Based on Chrysler's 'light truck' platform, offering robust construction and off-road capability.

Powertrain Options:

Known for its powerful engine options and available full-time 4WD system (Selec-Trac).

Target Audience:

Individuals seeking a capable, comfortable, and relatively luxurious SUV for both on-road and off-road use.

📋 Manual Details

Manual Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Downloadable Digital File (PDF)

Estimated Page Count:

Approximately 1500-2000 pages (typical for comprehensive factory manuals of this era)

📖 Manual Coverage

Powertrain:

Engine, Fuel System, Exhaust System, Transmission (Automatic and Manual), Transfer Case, Driveline

Chassis:

Suspension (Front and Rear), Steering, Brakes (ABS, Non-ABS), Wheels and Tires

Body And Electrical:

Body Panels, Interior Trim, HVAC, Lighting, Instrumentation, Power Accessories, SRS (Airbag) System, Wiring Diagrams

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication

Diagnostics And Troubleshooting:

Component Testing, Fault Code Interpretation, Symptom-Based Diagnostics

Repair And Overhaul:

Component Removal and Installation, Engine Rebuilding, Transmission Overhaul, Brake System Repair, Suspension Component Replacement

Diagnostic Tools:

Includes procedures for using factory diagnostic tools and scanners (e.g., OBD-I/OBD-II protocols relevant to the year).

Specifications And Tolerances:

Detailed torque specifications, clearances, and critical measurement tolerances for all components.

Wiring Diagrams:

Comprehensive, high-resolution electrical schematics for all vehicle systems.

📊 Manual Specifications

Digital Format:

PDF (Portable Document Format)

Readability:

High-resolution scans ensuring clear text, diagrams, and illustrations. Searchable text for easy navigation.

Digital Delivery:

N/A (Digital Download)

Digital Media:

N/A (Digital)

⚙️ Engine Specifications

Engine Code:

4.0L Inline 6-cylinder (MPI)

Engine Displacement:

3952 cc (241 cubic inches)

Engine Designation:

Jeep 4.0L Power-Tech Inline-6 (Commonly referred to as 'the 4.0L' or 'the 6-cylinder')

Horsepower Hp:

Approx. 185 hp @ 4750 RPM

Torque Lb Ft:

Approx. 220 lb-ft @ 3000 RPM

Fuel Delivery:

Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Block Material:

Cast Iron

Cylinder Head Material:

Cast Iron

Valvetrain:

Overhead Valve (OHV), 2 valves per cylinder

Compression Ratio:

8.75:1

Engine Code:

5.2L V8 (Magnum)

Engine Displacement:

5212 cc (318 cubic inches)

Horsepower Hp:

Approx. 220 hp @ 4400 RPM

Torque Lb Ft:

Approx. 285 lb-ft @ 2800 RPM

🔧 Transmission

Transmission Type:

4-Speed Automatic Transmission (42RE)

Transmission Type:

4-Speed Automatic Transmission (44RE - for V8 models)

Transfer Case:

Selec-Trac Full-Time 4WD System (standard on most models, NV242 transfer case)

Transmission Fluid:

ATF+3 (MS-9229) or equivalent, capacity varies

📐 Dimensions

Length:

Approx. 184.0 inches

Width:

Approx. 71.1 inches

Height:

Approx. 65.0 inches

Wheelbase:

Approx. 110.0 inches

Curb Weight:

Approx. 4100-4400 lbs (depending on engine and options)

Gross Vehicle Weight Rating Gvwr:

Approx. 5400-5800 lbs

🛡️ Safety Features

NHTSA Side Impact:

Not rated or limited data available for this specific year and test protocol.

Airbags:

Driver and Passenger front airbags (SRS)

Seatbelts:

3-point front and rear seat belts

ABS:

Anti-lock Braking System (ABS) available, often standard on higher trims or optional.

💡 Technology Features

Audio System:

Factory AM/FM stereo with cassette player. Optional CD player and premium sound systems available.

Cruise Control:

Standard on most trims.

Diagnostic Port:

OBD-II (16-pin) connector located under the dashboard, compliant with 1996 US Federal Mandate.

🔧 Maintenance

Oil Change:

Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type.

Transmission Fluid Service:

Inspect every 15,000 miles, service every 30,000-60,000 miles (refer to manual for specific conditions).

Coolant Flush:

Every 30,000-50,000 miles or 2-3 years.

Engine Oil:

API SN/SP or equivalent, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on temperature).

Coolant:

Mopar Antifreeze/Coolant (HOAT) or equivalent, 50/50 mixture with distilled water.

Brake Fluid:

DOT 3 (high-temperature brake fluid)

Cooling System:

Radiator leaks, water pump failure, heater core issues are common due to age and material degradation.

Transmission:

Slipping, harsh shifting, and solenoid issues can occur in higher mileage units.

Electrical:

Window regulators, power lock actuators, and instrument cluster problems are prevalent.

Suspension:

Worn ball joints, control arm bushings, and steering linkage components are typical wear items.

Exhaust System:

Rust and corrosion on exhaust components, particularly manifolds and catalytic converters.

📚 Vehicle History

Jeep Legacy:

Jeep has a long-standing heritage in producing rugged, capable off-road vehicles since World War II.

Zj Generation:

The ZJ generation (1993-1998) marked Jeep's entry into the modern, more refined SUV market, blending luxury with off-road prowess.

1996 Updates:

The 1996 model year saw minor updates, potentially including revised badging, interior enhancements, and minor powertrain refinements. OBD-II compliance became mandatory in 1996, affecting diagnostic systems.

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Motor Trend SUV Of The Year:

The first generation Grand Cherokee (including the 1996 model) was named Motor Trend's SUV of the Year in 1993.

Off Road Capability:

Consistently praised for its off-road prowess, especially with the available 4WD systems.