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Jeep Grand Cherokee WJ 2004 All Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 2004 Chassis Code: WJ Codes Service Manual Code: Likely internal code, not explicitly provided in product info 👋 Introduction Market...
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Jeep Grand Cherokee WJ 2004 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
2004
Chassis Code:
WJ
Codes
Service Manual Code:
Likely internal code, not explicitly provided in product info
👋 Introduction
Market Position
Market Position:
The Jeep Grand Cherokee WJ (1999-2004) was a significant player in the mid-size luxury SUV segment, known for its off-road capability blended with on-road comfort. This 2004 model represents the final year of this generation.
Competitive Analysis
Competitors:
Competed against vehicles like the Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder, and Land Rover Discovery.
Key Features
Powertrain Options:
Offered with the robust 4.0L inline-6 and the more powerful 4.7L V8 engines, along with multiple 4WD systems (Selec-Trac, Quadra-Trac II, Quadra-Drive) enhancing its off-road appeal.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Engine Fuel & Exhaust, Engine Cooling, Engine Lubrication, Engine Electrical, Starting & Charging, Ignition, Emission Control, Automatic Transmission, Manual Transmission (if applicable), Transfer Case, Drivetrain (Front & Rear Axles, Driveshafts, Differentials), Brakes (Hydraulic, ABS, Parking), Steering, Suspension (Front & Rear), Wheels & Tires, Body & Frame, HVAC, Electrical System (Wiring Diagrams, Components, Lighting, Power Accessories), Body Controls, Restraints (Airbags), Diagnostic Trouble Codes (DTCs), Maintenance, Lubrication & Scheduled Maintenance, Chassis & Body Adjustments, Troubleshooting
Page Count
Page Count:
Estimated 2000+ pages (typical for a comprehensive factory-style service manual covering all models and engines)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF implied by description)
📖 Manual Coverage
Systems Covered
Powertrain:
Detailed coverage of 4.0L PowerTech I6 and 4.7L Magnum V8 engines, including disassembly, assembly, diagnostics, and specifications. Transmission systems (45RFE/545RFE automatic, NV242/NV247/NV249 transfer cases) are thoroughly documented.
Chassis And Suspension:
In-depth coverage of front and rear suspension systems, steering components, brakes (including ABS), and wheel bearing service.
Procedures Included
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems, including engine overhauls, transmission rebuilds, brake system servicing, suspension component replacement, electrical system troubleshooting, and bodywork repairs.
Maintenance Schedule:
Detailed recommended maintenance schedules, fluid replacement intervals, and specifications for all fluid types and capacities.
Technical Depth
Diagnostic Capabilities:
Comprehensive diagnostic procedures, including symptom-based troubleshooting, testing of sensors and actuators, interpretation of Diagnostic Trouble Codes (DTCs), and wiring diagrams for electrical system fault finding.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, optimized for clear viewing and printing. Includes detailed diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
4.0 Liters (242 cubic inches)
Engine 1 Configuration:
Inline-6 (I6)
Engine 1 Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder
Engine 1 Power:
Approximately 190-195 hp @ 4600 rpm
Engine 1 Torque:
Approximately 235-245 lb-ft @ 3200 rpm
Optional Engine
Engine 2 Displacement:
4.7 Liters (285 cubic inches)
Engine 2 Configuration:
V8
Engine 2 Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder (early models) / Overhead Valve (OHV), 3 valves per cylinder (later models - e.g., High Output V8, though less common in 2004 WJ for base models)
Engine 2 Power:
Approximately 235 hp @ 4700 rpm (standard 4.7L) / 260 hp @ 5200 rpm (High Output, less common for 2004 base)
Engine 2 Torque:
Approximately 295 lb-ft @ 3200 rpm (standard 4.7L) / 325 lb-ft @ 3800 rpm (High Output)
Fuel System
Fuel Injection:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type Standard:
4-speed automatic (45RFE/545RFE)
Optional
Transmission Type Optional:
5-speed manual (NV3500 - rare on WJ, primarily for 4.0L models)
Features
Transfer Case Options:
NV242 Selec-Trac (full-time 2WD/4WD), NV247 Quadra-Trac II (full-time 4WD with 2WD mode), NV249 Quadra-Trac (full-time 4WD, less common on later WJ)
Transfer Case Features:
Some systems feature electronic shift-on-the-fly capability and a neutral position for flat towing.
📐 Dimensions
Exterior
Length:
Approximately 184.0 inches
Width:
Approximately 73.7 inches
Height:
Approximately 67.5 inches
Wheelbase:
Approximately 110.0 inches
Interior
Seating Capacity:
5
Cargo
Cargo Volume Behind Rear Seat:
Approximately 37.5 cubic feet
Cargo Volume Max:
Approximately 74.5 cubic feet
Weights
Curb Weight:
Approximately 4,200 - 4,600 lbs (depending on engine and equipment)
Towing Capacity:
Up to 5,000 lbs (with proper equipment and trailer brake control)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Likely 4-star rating (based on typical performance of vehicles from this era)
NHTSA Frontal Impact Passenger:
Likely 4-star rating
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all four wheels.
Traction Control:
Optional (often tied to higher trim levels or 4WD systems)
Passive Features
Airbags:
Front airbags for driver and passenger, optional side curtain airbags.
Seatbelts:
Three-point seat belts for all occupants, pretensioners for front seats.
💡 Technology Features
Infotainment
Infotainment System:
Base models featured AM/FM radio with CD player. Optional upgrades included premium audio systems, in-dash CD changers, and navigation systems.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily ABS. Some models might have had basic cruise control and rear parking assist sensors.
Connectivity
Connectivity Options:
No Bluetooth or advanced smartphone integration typical of modern vehicles. Might have had an auxiliary input for audio devices on some premium systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 to 7,500 miles or 6 months, whichever comes first, depending on driving conditions and oil type used.
Transmission Fluid Change:
Recommended every 30,000 to 60,000 miles, depending on usage and fluid type (ATF+4 for automatics).
Coolant Change:
Initial change at 100,000 miles for HOAT coolant, then every 50,000 miles or 5 years.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 synthetic blend or full synthetic, API SN or higher. For 4.0L, SAE 10W-30 can be used in warmer climates.
Transmission Fluid Specification:
Mopar ATF+4 (Automatic Transmission Fluid Type 9602).
Coolant Specification:
Chrysler HOAT (Hybrid Organic Additive Technology) antifreeze, typically orange or pink. Mixture of 50/50 antifreeze and distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Common Issues Powertrain:
Cracked cylinder heads on 4.7L V8 (especially earlier ones, though improved by 2004), issues with the radiator end tanks cracking, water pump leaks, and occasional transmission solenoid issues.
Common Issues Suspension:
Worn control arm bushings, worn ball joints, and leaky steering gearboxes are common due to age and mileage.
Common Issues Electrical:
Faulty power window regulators, HVAC blower motor resistor failures, and occasional issues with the electronic control modules (ECMs/PCMs).
Common Issues Body:
Rust on the unibody frame rails (especially in areas with road salt), tailgate and liftgate actuator failures, and worn interior trim components.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Jeep has a long-standing reputation for off-road prowess and ruggedness, dating back to its WWII origins. The Grand Cherokee line, introduced in 1993, aimed to blend this capability with luxury and comfort.
Model Evolution
Wj Generation Introduction:
The WJ generation of the Grand Cherokee debuted for the 1999 model year, replacing the ZJ. It featured a more refined unibody construction and improved on-road manners.
Wj Generation Updates:
Significant updates for the 2004 model year included revised interior trim, improved NVH (Noise, Vibration, and Harshness) characteristics, and potentially minor powertrain refinements.
Production
Manufacturing Location:
Jefferson North Assembly, Detroit, Michigan, USA.
Production Years:
WJ Grand Cherokee produced from 1999 to 2004.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
The Grand Cherokee WJ was generally well-received for its blend of luxury and off-road capability. While specific awards for the 2004 model year may be scarce, the generation often appeared on 'best of' lists for SUVs in its class during its production run.
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