Engine Mechanical:
Engine removal/installation, cylinder head, block, pistons, connecting rods, crankshaft, camshaft, valve train, timing, oil pump, oil pan, cooling system, lubrication system, intake manifold, exhaust manifold, engine diagnostics, rebuild procedures.
Engine Performance:
Fuel system (injectors, fuel pump, fuel filter, lines), ignition system (coils, plugs, wires), emissions control system (catalytic converter, O2 sensors, PCV), engine control module (ECM) diagnostics.
Transmission Manual:
Manual transmission overhaul, clutch system (clutch disc, pressure plate, flywheel, slave/master cylinders), shift linkage, transfer case (NV245, NV247, NV247O).
Transmission Automatic:
Automatic transmission (W5A580, 545RFE) overhaul, torque converter, valve body, hydraulic system, electronic control module (TCM) diagnostics, fluid changes.
Drivetrain:
Front and rear axle assemblies, differential overhaul, driveshafts, CV joints, hubs, wheel bearings, U-joints, axle seals.
Suspension:
Front suspension (independent, short/long arm), rear suspension (multi-link), shock absorbers, struts, springs, control arms, bushings, ball joints, steering knuckles, sway bars, alignment procedures.
Steering:
Power steering system (pump, rack and pinion/steering box, hoses), steering column, steering wheel, tie rods, power steering fluid specifications.
Brakes:
Front and rear disc brake systems, brake pads, rotors, calipers, brake lines, master cylinder, brake booster, ABS (Anti-lock Braking System) diagnostics and components, parking brake system.
Electrical System:
Battery, charging system (alternator, starter), lighting (headlights, taillights, interior, fog lights), fuses, relays, wiring harnesses, wiring diagrams, diagnostic connectors.
Body And Interior:
Body panels, doors, hood, tailgate, bumpers, glass, mirrors, seals, trim, interior components (dashboard, seats, door panels), power windows, power locks, sunroof, HVAC system (heater, A/C, climate control), SRS (Supplemental Restraint System) / Airbag system diagnostics.
Maintenance:
Scheduled maintenance, oil changes, fluid changes (coolant, brake fluid, transmission fluid, power steering fluid, differential fluid), filter replacements (oil, air, cabin, fuel), tire rotation and pressure checks, brake inspections, battery checks, wiper blade replacement.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical system diagnostics, engine performance issues, transmission problems, brake system faults, HVAC system issues.
Repair:
Component removal, installation, and repair for all major systems. Includes detailed step-by-step instructions and specifications.
Diagnostics:
OBD-II diagnostics, use of diagnostic scan tools, circuit testing, component testing, sensor testing, module programming and initialization.
Technical Specifications:
Torque specifications for all fasteners, fluid capacities, fluid types, electrical specifications, engine component clearances, wheel alignment specifications, tire pressures.
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system repair. Factory level detail.
Oil Change Interval Miles Est:
Every 5,000-7,500 miles or 6 months, whichever comes first, depending on oil type and driving conditions (refer to manual for specifics).
Transmission Fluid Change Interval Miles Est:
Every 30,000-60,000 miles or 3-5 years, depending on transmission type and driving conditions (refer to manual for specifics).
Coolant Change Interval Miles Est:
Every 30,000-100,000 miles or 2-5 years, depending on coolant type (refer to manual for specifics).
Engine Oil Type Est:
SAE 5W-20 or 5W-30 (refer to manual for specific engine/temperature requirements).
Engine Oil Capacity Quarts Est:
5.0-7.0 quarts (depending on engine).
Transmission Fluid Type Est:
ATF+4 (for 545RFE), Pentosin ATF 134 or equivalent (for W5A580), Manual Transmission Fluid (specific type listed in manual).
Coolant Type Est:
Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Pink.
Common Problem 1:
Eccentric shaft sensor failures (leading to no-start conditions).
Common Problem 2:
Worn suspension components (ball joints, bushings) due to weight and use.
Common Problem 3:
Power steering pump leaks or noisy operation.
Common Problem 4:
HVAC system issues, particularly blend door actuator failures.
Common Problem 5:
Fuel pump failures.