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Jeep LIBERTY KJ Workshop Repair Manual 2006-2007

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Generation: KJ Model Years Covered: 2006, 2007 Codes Chassis Code: KJ 👋 Introduction Market Position Target Audience: Jeep Owners, Independent Repair Shops,...
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UGS: 282115
Jeep LIBERTY KJ Workshop Repair Manual 2006-2007
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Generation:
KJ
Model Years Covered:
2006, 2007
Codes
Chassis Code:
KJ
👋 Introduction
Market Position
Target Audience:
Jeep Owners, Independent Repair Shops, Automotive Technicians, DIY Enthusiasts
Competitive Analysis
Value Proposition:
Provides dealer-level repair information at a fraction of the cost of OEM manuals.
Key Features
Feature 1:
Comprehensive coverage for all major vehicle systems.
Feature 2:
Detailed diagrams and illustrations for clarity.
Feature 3:
Accurate torque specifications and procedures.
Feature 4:
Diagnostic trouble code (DTC) interpretation and troubleshooting pathways.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service & Repair
Secondary Coverage:
Diagnostics, Maintenance, Troubleshooting, Component Repair, Overhaul Procedures
Page Count
Estimated Page Count:
Comprehensive (Typically 1500+ pages for full workshop manuals)
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.4L, 3.7L, 2.8L CRD), Transmission (42RLE Automatic, NV150/NV244 Transfer Case), Drivetrain (4x4 Systems, Axles, Driveshafts, Differentials)
Chassis:
Suspension (Front/Rear), Steering System, Brake System (Front/Rear Disc, ABS), Wheels and Tires
Electrical:
Ignition System, Charging System, Starting System, Lighting System, Power Accessories, Powertrain Control Module (PCM) and Diagnostics, Body Control Module (BCM), Audio System, HVAC Controls, SRS (Airbag) System
Body:
Body Panels, Doors, Glass, Interior Trim, Exterior Trim, Bumpers, Roof Rack, Liftgate
HVAC:
Air Conditioning System, Heating System, Ventilation System, Climate Control
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishments, Belt Inspections and Replacements
Diagnostics:
Diagnostic Trouble Codes (DTCs), Scan Tool Procedures, Symptom-Based Troubleshooting Guides, Component Testing
Repair:
Engine Repair (Head Gaskets, Pistons, Bearings), Transmission Overhaul, Brake Component Replacement, Suspension Component Rebuild, Electrical Component Replacement, Body Panel Repair
Troubleshooting:
Systematic Fault Finding, Wiring Diagrams for Electrical Issues, Component Isolation Techniques
Disassembly Reassembly:
Detailed Step-by-Step Guides for Component Removal and Installation
Technical Depth
Depth:
Full Workshop Level (Suitable for professional technicians and advanced DIYers)
Detail Level:
Detailed step-by-step instructions, torque specifications, clearance measurements, diagnostic flowcharts, wiring diagrams
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Fully Searchable Text Content
Print Quality
Printability:
Printable Pages for Physical Reference
Binding Type
Physical Binding:
N/A (Digital Download)
Paper Type
Physical Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
2.4L Inline-4 (World Engine)
Engine 1 Displacement:
2357 cc
Engine 1 Bore X Stroke:
88 mm x 97 mm
Engine 1 Compression Ratio:
9.5:1
Engine 1 Horsepower:
150 hp @ 5800 rpm
Engine 1 Torque:
165 lb-ft @ 4000 rpm
Engine 2 Variant:
3.7L V6 (PowerTech)
Engine 2 Displacement:
3701 cc
Engine 2 Bore X Stroke:
84.5 mm x 82.7 mm
Engine 2 Compression Ratio:
9.7:1
Engine 2 Horsepower:
205 hp @ 5800 rpm
Engine 2 Torque:
235 lb-ft @ 4000 rpm
Engine 3 Variant:
2.8L CRD (Common Rail Diesel Engine)
Engine 3 Displacement:
2768 cc
Engine 3 Bore X Stroke:
94 mm x 100.4 mm
Engine 3 Compression Ratio:
17.5:1
Engine 3 Horsepower:
160 hp @ 3800 rpm
Engine 3 Torque:
295 lb-ft @ 1700 rpm
Performance
Ignition System:
Electronic Ignition (Coil-on-Plug for 2.4L, Distributorless Ignition System - DIS for 3.7L)
Emission Control:
Catalytic Converter, Oxygen Sensors, EGR System (where applicable)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended), Diesel Fuel (for CRD)
Fuel Tank Capacity:
Approx. 18.7 gallons (70.8 Liters)
🔧 Transmission
Standard
Transmission Type 1:
42RLE 4-Speed Automatic
Transmission Type 2:
6-Speed Manual (NV3500 - availability limited by engine/trim)
Optional
Transfer Case Options:
Command-Trac NV241OR (2-Speed, Part-Time 4WD), Selec-Trac NV150/NV244 (2-Speed, Full-Time 4WD)
Features
Automatic Transmission Features:
Electronically Controlled, Overdrive Gear, Torque Converter Lock-Up Clutch
Manual Transmission Features:
Overdrive Gear
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (Chrysler Material Standard MS-9602)
Manual Transmission Fluid:
API GL-3 or GL-4, SAE 75W-90 (Check specific manual for exact spec)
Transfer Case Fluid:
Mopar NV244/NV150 Special Fluid or equivalent, or ATF+4 for some applications (Consult Manual)
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2649 mm)
Length:
Approx. 174.1 inches (4422 mm)
Width:
Approx. 72.4 inches (1839 mm)
Height:
Approx. 68.1 inches (1730 mm)
Weights
Curb Weight:
Approx. 3,800 - 4,300 lbs (1724 - 1950 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 5,200 - 5,600 lbs (2359 - 2540 kg)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 38.5 cu ft (1090 Liters)
Cargo Volume With Rear Seat Folded:
Approx. 66.3 cu ft (1877 Liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Good (2006 model year review)
NHTSA Frontal Passenger:
Good (2006 model year review)
IIHS Frontal Offset:
Good (2006 model year review)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Available Electronic Stability Program (ESP)
Passive Features
Airbags:
Front Driver and Passenger Airbags, Available Side Curtain Airbags
Seatbelts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Infotainment Options:
Optional AM/FM/CD Player, AM/FM/Cassette/CD Player, optional Boston Acoustics premium audio system.
Navigation:
Optional factory navigation system (less common).
Driver Assistance
Cruise Control:
Standard Cruise Control
Rear Parking Assist:
Optional Rear Park Assist System
Connectivity
Auxiliary Input:
Optional Auxiliary Audio Input Jack
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles (9,656 km) or 6 months (whichever comes first) with synthetic blend oil; 7,500 miles (12,070 km) or 6 months with full synthetic oil. Check manual for specific conditions.
Engine Air Filter Replacement:
Every 15,000 miles (24,140 km) or 12 months, inspect more frequently.
Cabin Air Filter Replacement:
Every 15,000 miles (24,140 km) or 12 months.
Transmission Fluid Change:
Every 30,000 miles (48,280 km) for severe use, or 60,000 miles (96,560 km) for normal use. Check manual for specific recommendations.
Coolant Flush:
Every 30,000 miles (48,280 km) or 24 months.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SN or newer)
Engine Oil Capacity:
2.4L: 4.5 qts (4.3L); 3.7L: 5.0 qts (4.7L); 2.8L CRD: 7.5 qts (7.1L)
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3
Known Issues
Issue 1:
Differential Bearing Failure (especially front diff on 4x4 models due to design).
Issue 2:
Crankshaft Position Sensor failure leading to no-start or stalling.
Issue 3:
Power steering pump leaks or failure.
Issue 4:
Rear differential mounting bracket cracks (on some early models).
Issue 5:
HVAC blower motor resistor failure.
Issue 6:
Diesel particulate filter (DPF) issues on 2.8L CRD models if not maintained or used for short trips.
📚 Vehicle History
Brand Heritage
Jeep Heritage:
Jeep, a division of Chrysler (now Stellantis), is renowned for its rugged, off-road capable vehicles with a history dating back to World War II.
Model Evolution
Liberty Kj Introduction:
The Jeep Liberty (KJ) was introduced for the 2002 model year as a replacement for the Jeep Cherokee (XJ) in North America. It was positioned as a more compact and car-like SUV compared to the Grand Cherokee but retained Jeep's signature off-road capabilities.
Kj Facelift:
The KJ received a significant facelift for the 2005 model year, featuring revised exterior styling (front and rear fascias, fenders), updated interior appointments, and the introduction of the 2.8L CRD diesel engine to the US market. The 2006-2007 models represent the post-facelift iteration.
Production
Production Location:
Toledo North Complex, Toledo, Ohio, USA
Production Years Kj:
2002-2007
🏆 Awards & Recognition
Recognitions
Award 1:
Named one of the 'Top 10 Best Engines' by Ward's AutoWorld in 2007 for the 2.8L CRD diesel engine.
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