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Jeep WRANGLER BODY Repair Manual 07 to 2010

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Generation: JK Model Years Covered: 2007-2010 Codes Paint Code Information Coverage: Included 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road...
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Jeep WRANGLER BODY Repair Manual 07 to 2010
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Wrangler
Generation:
JK
Model Years Covered:
2007-2010
Codes
Paint Code Information Coverage:
Included
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road vehicle
Target Audience Of Manual:
Professional automotive body repair technicians, collision repair shops, Jeep service centers.
Competitive Analysis
Jeep Wrangler Positioning:
Iconic, highly capable off-road vehicle with a strong emphasis on ruggedness and customization.
Key Features
Manual Value Proposition:
Provides essential, specialized information for the correct and safe repair of the Jeep Wrangler JK's body structure, crucial for maintaining its integrity and safety after collision damage.
📋 Manual Details
Coverage Areas
Primary Focus:
Body repair and structural integrity
Specific Areas Covered:
Panel replacement, welds, sealers, adhesives, sound deadening, frame dimensions, frame sectioning
Page Count
Total Pages:
346
Manual Type
Type:
Body Repair Manual
Language
Language:
English
Format
Format:
Likely Printed (typical for this type of manual, though digital versions are common)
📖 Manual Coverage
Systems Covered
Body Structure:
Comprehensive
Frame And Chassis:
Detailed
Corrosion Protection:
Covered
Paint And Finishing:
Related to body repair
Procedures Included
Panel Replacement:
Detailed procedures for typical panels
Welding Techniques:
Types and locations of welds for panel replacement
Sealer Application:
Correct sealer types and locations
Structural Adhesive Application:
Locations specified
Sound Deadener Application:
Locations specified
Frame Sectioning:
Detailed procedure
Collision Repair History:
Included for context
Technical Depth
Depth:
Targeted at professional body technicians
Detail Level:
High detail for structural and cosmetic repairs
📊 Manual Specifications
File Format
Digital Format:
If digital, typically PDF, potentially with searchable text for professional use.
Print Quality
Print Quality:
Expect high-quality printing suitable for workshop environments, with clear diagrams and text.
Binding Type
Binding:
Typically a robust binding, such as spiral-bound or perfect-bound, to withstand frequent use in a workshop.
Paper Type
Paper Type:
Durable paper stock, potentially with a matte finish to reduce glare in workshop lighting.
⚙️ Engine Specifications
Primary Engine
Engine Options 2007-2010:
Primarily the 3.8L V6 'EER' engine.
Performance
3.8L V6 Horsepower:
202 hp @ 5200 rpm (approx.)
3.8L V6 Torque:
237 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Engine Codes
Engine Code Identifier:
EER (for 3.8L V6)
🔧 Transmission
Standard
Standard Transmission:
6-speed manual transmission
Optional
Optional Transmission:
4-speed automatic transmission (42RLE)
Features
Transfer Case:
Command-Trac NV241G for 2-Door, Rock-Trac NV241ORHD for Rubicon models.
📐 Dimensions
Exterior
Wheelbase 2 Door:
95.4 inches
Wheelbase 4 Door Unlimited:
116.0 inches
Overall Length 2 Door:
160.9 inches
Overall Length 4 Door Unlimited:
183.4 inches
Weights
Curb Weight 2 Door:
Approx. 4,100 lbs
Curb Weight 4 Door Unlimited:
Approx. 4,500 lbs
Gross Vehicle Weight Rating Gvwr:
Varies by model, typically around 5,450 lbs for 2-door, 5,950 lbs for 4-door.
Frame Dimensions Coverage:
Detailed frame/body dimensions provided in manual.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (for 2007-2010 models)
IIHS Side Impact:
Acceptable (for 2007-2010 models)
Active Features
Electronic Stability Control:
Standard on later models within this range, coverage depends on specific year.
Traction Control:
Standard
Passive Features
Airbags:
Front airbags, optional side airbags for some models/years.
Rollover Protection:
Integral sport bar and roll cage structure.
💡 Technology Features
Infotainment
Infotainment System 2007-2010:
Basic audio systems, optional navigation (MyGIG system introduced during this period).
Driver Assistance
Driver Assistance Features:
Limited in early JK models; focus on core off-road and mechanical systems rather than advanced electronic aids.
Connectivity
Connectivity Options:
Optional Uconnect hands-free communication system for models equipped with MyGIG.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 miles or 6 months, whichever comes first (refer to owner's manual for exact specs).
Tire Rotation:
Every 6,000 miles
Transmission Fluid Change:
Automatic: approx. 60,000 miles; Manual: consult specific maintenance schedule.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API certified (refer to owner's manual for exact specification like MS-6395).
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant, 5-Year/100,000-Mile Formula (MS-9769).
Transmission Fluid Automatic:
ATF+4 (Mopar)
Transfer Case Fluid:
NV241G: Mopar ATF+4; NV241ORHD: Mopar NV241 Transfer Case Lubricant.
Known Issues
Common Wear Items:
Suspension components (ball joints, tie rods), clutch wear (manual transmission), potential leaks (though this manual focuses on structural integrity).
Body Structural Points:
Corrosion, especially in harsh climates; integrity of welds and panel bonding is critical, which this manual addresses.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing heritage of rugged, go-anywhere capability dating back to World War II.
Model Evolution
Jk Generation Introduction:
The JK generation, launched for the 2007 model year, represented a significant redesign from the TJ, including a move to a body-on-frame construction with a wider track and updated interior.
Production
Jk Production Period:
2007-2018
Manufacturing Locations:
Primarily Toledo, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Jeep Wrangler Awards General:
Consistently recognized for off-road capability, ruggedness, and design. Often named on 'best off-road vehicle' lists.
Ratings
Consumer Reports Ratings General:
Varies, often noted for strengths in off-road performance but can have average or below-average reliability scores in certain years/categories.
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