Positioning:
The 2007 Jeep Wrangler (JK generation) represents a significant evolution in the Wrangler lineage, moving to a unibody-inspired body-on-frame construction with a stiffer chassis and improved on-road manners while retaining its legendary off-road capability. This manual targets owners and technicians who need authoritative, vehicle-specific information.
Competition:
Competes with vehicles like the Toyota FJ Cruiser, Toyota 4Runner (off-road variants), and Land Rover Defender (in some markets). Its core appeal is its unparalleled off-road prowess and iconic design, making specialized service information crucial for maintenance and repair.
Features:
Iconic Jeep design, unmatched off-road capability (4x4 system, solid axles), available in 2-door (Wrangler) and 4-door (Wrangler Unlimited) configurations. The JK generation introduced significant updates over the TJ model, including a longer wheelbase and more refined interior.
Engine:
3.8L V6 (Engine code: EKG), including diagnostics, removal, installation, overhaul, cooling, lubrication, fuel, ignition, and emissions control systems.
Transmission Manual:
NSG370 6-speed manual transmission: disassembly, inspection, assembly, clutch operation, and control.
Transmission Automatic:
42RLE 4-speed automatic transmission: operation, diagnostics, adjustments, and overhaul.
Drivetrain:
4x4 systems, NV241GHD transfer case operation and service, Dana 30 front axle, Dana 44 rear axle, axle ratios, driveshafts, U-joints, and differential service.
Suspension:
Front and rear solid axle suspension, coil springs, shock absorbers, steering linkage, track bars, sway bars, and alignment specifications.
Brakes:
Front and rear disc brakes, ABS system (Antilock Braking System), brake fluid specifications, bleeding procedures, caliper and rotor service.
Steering:
Power steering system, steering column, steering gear (Bosch system), pump, and hoses.
Electrical:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting, instrument cluster, power windows, door locks, and fuse/relay identification and testing.
Body And Frame:
Body panel removal and installation, doors, hood, fenders, bumpers, interior trim, seats, convertible top (soft top and hard top) service, and frame inspection.
Climate Control:
HVAC system, A/C operation, refrigerant handling (R134a), blower motor, heater core, and climate control module diagnostics.
Restraints:
Airbag system diagnostics and service (SRS - Supplemental Restraint System), seat belt operation.
Diagnostics:
OBD-II (On-Board Diagnostics II) system, DTC (Diagnostic Trouble Code) interpretation, scan tool usage, and diagnostic flowcharts.
Maintenance:
Oil changes, filter replacements, fluid level checks and top-offs, tire rotations, brake inspections, tune-ups, and belt/hose inspections.
Repair:
Engine component repair (e.g., head gaskets, water pump, radiator), transmission repair, clutch replacement, brake caliper/rotor replacement, suspension component replacement (shocks, ball joints, tie rods), starter/alternator replacement, and body panel repair.
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues, pinpointing faults in electrical, mechanical, and fuel systems using wiring diagrams and flowcharts.
Installation:
Installation procedures for common replacement parts such as alternators, starters, radiators, water pumps, brake components, and suspension parts. May also cover accessory installations.
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls, including in-depth electrical diagnostics and bodywork.
Engine Code And Type:
3.8L (3778cc) V6, naturally aspirated, OHV (Overhead Valve), 12-valve. Engine Code: EKG.
Horsepower:
202 hp @ 5200 rpm
Torque:
237 lb-ft @ 4000 rpm
Fuel Delivery:
Multi-port fuel injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Coolant Type:
Mopar Antifreeze/Coolant, 5-Year/100,000 Mile Formula (OAT - Organic Additive Technology), or equivalent meeting Chrysler MS-9769 specification. Typically a 50/50 mix with deionized water.
Oil Type:
SAE 5W-20, meeting Chrysler material standard MS-6395.
Oil Capacity:
5.0 US quarts (4.7 liters) with filter change.
Spark Plug Type:
Champion copper core, p/n 7070 (or equivalent such as NGK LZTR4A).
Transmission Type:
NSG370 6-speed manual transmission
Transmission Type:
42RLE 4-speed automatic transmission
Clutch Type:
Hydraulically actuated, single dry plate
Gear Ratios 42Rle:
1st: 2.74, 2nd: 1.54, 3rd: 1.00, 4th: 0.69. Reverse: 2.07.
Automatic Transmission Fluid:
ATF+4 (MS-9602) fluid
Manual Transmission Fluid:
NSG370 requires manual transmission fluid meeting Chrysler MS-9224 specification (e.g., Mopar Manual Transmission Lubricant).
Automatic Transmission Capacity:
Approximately 7.5 US quarts (7.1 liters) for the 42RLE.
Manual Transmission Capacity:
Approximately 2.2 US quarts (2.1 liters) for the NSG370.
Wheelbase:
95.4 inches (2423 mm)
Length:
160.0 inches (4064 mm)
Width:
73.7 inches (1872 mm)
Height:
70.9 inches (1801 mm) (soft top)
Wheelbase:
116.0 inches (2946 mm)
Length:
179.4 inches (4557 mm)
Width:
73.7 inches (1872 mm)
Height:
72.4 inches (1839 mm) (soft top)
Cargo Volume Behind Rear Seat:
13.4 cu ft
Cargo Volume With Rear Seat Folded:
46.4 cu ft
Cargo Volume Behind Rear Seat:
31.5 cu ft
Cargo Volume With Rear Seat Folded:
70.6 cu ft
Curb Weight 2Door:
Approx. 3,953 lbs (1793 kg) (manual transmission)
Curb Weight 4Door Unlimited:
Approx. 4,189 lbs (1899 kg) (manual transmission)
Towing Capacity:
2,000 lbs (907 kg) for 2-door, 3,500 lbs (1588 kg) for 4-door Unlimited (check specific trim/options)
Standard Wheel Size:
17 x 7.5 inch steel or alloy
Standard Tire Size:
P255/75R17
Bolt Pattern:
5x5 inch (127mm)
NHTSA Frontal Crash Test:
4 Stars (driver and passenger)
NHTSA Side Impact Crash Test:
5 Stars (all seating positions)
IIHS Rollover Rating:
4 Stars (Achieved 75% of the 4-star performance required for a 5-star rating)
ABS:
Standard 4-wheel disc brakes with ABS (Antilock Braking System)
Traction Control:
Standard Electronic Stability Control (ESC) and Traction Control System (TCS)
Rollover Mitigation:
Standard Rollover Mitigation
Airbags:
Standard front advanced multi-stage airbags for driver and front passenger.
Seatbelts:
3-point seat belts with pretensioners in front and rear. Available front seat active head restraints.
Service Intervals General
Oil Change Interval:
Every 6,000 miles (9,656 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Tire Rotation:
Every 6,000 miles (9,656 km)
Engine Air Filter:
Inspect every 15,000 miles (24,140 km), replace as needed or every 30,000 miles (48,280 km).
Cabin Air Filter:
Inspect annually, replace as needed or every 15,000-30,000 miles (24,140-48,280 km) depending on environment.
Coolant Replacement:
First change at 100,000 miles (160,934 km) or 5 years. Subsequent changes every 60,000 miles (96,560 km) or 5 years.
Brake Fluid:
DOT 3, meeting Chrysler MS-5779.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent meeting Chrysler MS-5901 specification.
Engine Coolant Capacity:
Approximately 11.6 US quarts (11.0 liters) for V6 engine.
Clutch Wear:
Manual transmission clutches can experience premature wear, especially in off-road use or with aggressive driving.
Oil Leaks:
Potential for oil leaks from valve cover gaskets or oil pan gaskets over time.
Suspension Wear:
Ball joints, tie rod ends, and sway bar links can wear faster due to the stresses of off-road driving and solid axle articulation.
Heating System Performance:
Some owners report slower-than-expected heater performance in extreme cold, potentially related to airflow or coolant flow design.
Powertrain Control Module:
Occasional reports of PCM (Powertrain Control Module) issues leading to various driveability problems.