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Jeep XJ 1985 All Service Manual Repair

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee (XJ) Year: 1985 Chassis Code: XJ Codes Engine Code Primary: 4.0L Inline-6 (AMC 242) Engine Code Optional: 2.5L Inline-4 (AMC 150) 👋...
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Taper: Car
Distributeur:
UGS: 517654
Mots clés: 1985 Car Cars Jeep Misc XJ
Jeep XJ 1985 All Service Manual Repair
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee (XJ)
Year:
1985
Chassis Code:
XJ
Codes
Engine Code Primary:
4.0L Inline-6 (AMC 242)
Engine Code Optional:
2.5L Inline-4 (AMC 150)
👋 Introduction
Market Position
Market Position:
Highly regarded compact SUV, known for off-road capability and durability.
Competitive Analysis
Competitive Analysis:
Competed against models like the Ford Bronco II and Chevrolet S-10 Blazer, distinguishing itself with unibody construction and legendary Selec-Trac 4WD system.
Key Features
Key Features:
Robust construction, strong inline-6 engine option, excellent off-road prowess, comfortable ride for its class, relatively simple mechanicals.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete service and repair for all systems
Page Count
Page Count:
Estimated 1000+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Performance, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case, Front Axle, Rear Axle, Driveshafts, Suspension (Front & Rear), Steering System, Brakes (Front & Rear Disc/Drum), Wheels & Tires, Chassis, Body & Frame, Interior Components, Exterior Components, HVAC System, Electrical System (Wiring Diagrams, Components), Diagnostics & Troubleshooting
Procedures Included
Procedures Included:
Scheduled Maintenance, Routine Inspections, Component Removal & Installation, Disassembly & Reassembly, Adjustments, Lubrication, Torque Specifications, Diagnostic Procedures, Troubleshooting Charts, Repair Procedures, Overhaul Procedures, Replacement Procedures, Body Panel Alignment, Electrical Connector Pinouts, Wiring Harness Repair, System Testing
Technical Depth
Technical Depth:
Comprehensive (from basic fluid changes to complete engine and transmission rebuilds, advanced electrical diagnostics)
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution scans, clear diagrams and text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4.0L (242 cubic inch) Inline-6 OHV
Primary Engine Horsepower:
173 hp @ 4500 RPM (approximate for 1985)
Primary Engine Torque:
220 lb-ft @ 2400 RPM (approximate for 1985)
Optional Engine
Optional Engine:
2.5L (150 cubic inch) Inline-4 OHV (AMC 'Tech IV')
Optional Engine Horsepower:
105 hp @ 4800 RPM (approximate for 1985)
Optional Engine Torque:
135 lb-ft @ 2400 RPM (approximate for 1985)
Fuel System
Fuel System:
Fuel Injection (MPI - Multi-Point Injection) for 4.0L, Carbureted or TBI (Throttle Body Injection) for 2.5L depending on build date/spec.
Cooling System
Cooling System Capacity:
11.0 quarts (approx.)
Lubrication System
Oil Capacity:
5.0 quarts (4.7L) with filter for 4.0L; 4.0 quarts (3.8L) with filter for 2.5L
Maintenance
Spark Plug Gap:
0.035 inches (0.89 mm) for 4.0L; 0.035 inches (0.89 mm) for 2.5L
🔧 Transmission
Standard Transmission
Standard Transmission:
3-Speed Automatic (A904/TF-904)
Optional Transmission
Optional Transmission:
4-Speed Manual (AX4/Peugeot BA10/5 for later models, though 1985 would likely have the T-4 or similar domestic manual)
Transfer Case
Transfer Case Option 1:
Selec-Trac (Command-Trac NV242) - Full-time 4WD with 2WD option
Transfer Case Option 2:
Command-Trac (NV231) - Part-time 4WD
Fluid Specifications
Automatic Transmission Fluid:
ATF+3 or Dexron III/Mercon equivalent
Manual Transmission Fluid:
GL-3 or GL-4 80W-90 Gear Oil (check specific manual for exact specs)
Transfer Case Fluid:
ATF+3 or Dexron III/Mercon equivalent
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
167.5 inches (4255 mm)
Width:
69.3 inches (1760 mm)
Height:
63.7 inches (1618 mm)
Weights
Curb Weight:
3000 - 3500 lbs (approx., varies by configuration)
Gross Vehicle Weight Rating:
4500 - 5000 lbs (approx.)
Cargo
Cargo Volume Behind Rear Seat:
30.3 cubic feet
Cargo Volume With Rear Seat Folded:
70.9 cubic feet
🛡️ Safety Features
Ratings
Crash Test Ratings:
NHTSA ratings for this era are generally not directly comparable to modern standards. Focus is on design and construction.
Active Features
Active Features:
Four-wheel drive systems (Selec-Trac/Command-Trac), Power-assisted brakes (front disc/rear drum).
Passive Features
Passive Features:
Seat belts (lap and shoulder belts), High-strength steel body structure.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio, cassette player (optional CD player in later years, not common for 1985).
Driver Assistance
Driver Assistance Features:
None.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals Oil Change
Oil Change Interval 4.0L:
Every 3,000 miles (4,800 km) or 3 months
Oil Change Interval 2.5L:
Every 3,000 miles (4,800 km) or 3 months
Service Intervals Air Filter
Air Filter Replacement:
Every 12,000 miles (19,000 km) or 12 months
Service Intervals Spark Plugs
Spark Plug Replacement:
Every 30,000 miles (48,000 km)
Fluid Specifications
Coolant Type:
Ethylene Glycol Based (Green)
Brake Fluid Type:
DOT 3
Known Issues
Known Issues Common:
Radiator leaks, head gasket issues (especially on early 4.0L), rust (particularly on floor pans, rocker panels, and tailgate), steering box wear, differential seal leaks, catalytic converter failure, interior electrical gremlins.
Part Numbers
Oil Filter 4.0L Example:
Wix 51515 / Fram PH8A / Mopar 3300560
Air Filter 4.0L Example:
Wix 42749 / Fram CA224 / Mopar 53007900
📚 Vehicle History
Brand Heritage
Brand Heritage:
Jeep, a brand synonymous with off-road capability, has a rich history dating back to World War II.
Model Evolution
Model Evolution Intro:
The XJ Cherokee was a groundbreaking vehicle, introducing the concept of a compact, unibody SUV. It replaced the body-on-frame Cherokee SJ.
Model Evolution 1984 Introduction:
Launched in 1984, it offered a more car-like ride than traditional SUVs.
Model Evolution 1985 Update:
The introduction of the robust 4.0L inline-six engine in 1987 (though heavily associated with this era, the 1985 would not have it from factory) significantly boosted its popularity. This 1985 model represents the early production phase.
Production
Production Years:
1984-2001
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Recognitions Off Road:
Consistently ranked as one of the top off-road vehicles, praised for its capability and aftermarket support.
Recognitions Value:
Often cited as an excellent value proposition in the used SUV market for its durability and capability.
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