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Kawasaki 1400 GTR 2007-2013 Workshop Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: 1400 GTR Generation Generation Name: First Generation Generation Years: 2007-2013 Codes Platform Code: ZG1400 👋 Introduction Market Position Category: Sport Touring Motorcycle Target...
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Kawasaki 1400 GTR 2007-2013 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
1400 GTR
Generation
Generation Name:
First Generation
Generation Years:
2007-2013
Codes
Platform Code:
ZG1400
👋 Introduction
Market Position
Category:
Sport Touring Motorcycle
Target Audience:
Motorcyclists seeking long-distance comfort, sportbike performance, and touring capability.
Competitive Analysis
Key Competitors:
BMW R 1200 RT, Honda ST1300 Pan European, Yamaha FJR1300.
Key Features
Design Philosophy:
Combines the power and handling of a sportbike with the comfort and luggage capacity of a touring machine.
Unique Selling Points:
Powerful inline-four engine, advanced aerodynamic fairing, comfortable ergonomics, shaft drive for low maintenance.
Engine Technology:
Dual Throttle Valves (K-TRIC) for improved throttle response and emissions control.
📋 Manual Details
Coverage Areas
Applicable Years:
2007, 2008, 2009, 2010, 2011, 2012, 2013
Page Count
Total Pages:
803
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method
Download:
Instant download after payment, no physical shipping.
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system (injection, pumps, lines), exhaust system.
Transmission:
Clutch operation, gear shifting mechanism, transmission case, gear inspection and replacement, final drive (shaft drive).
Chassis And Suspension:
Frame inspection, front fork (telescopic, USD) disassembly/assembly, rear shock absorber, swingarm, steering system (headset bearings).
Brakes:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, disc inspection, ABS system (if applicable).
Electrical System:
Battery, charging system (alternator, regulator/rectifier), ignition system, starting system, lighting (headlight, taillight, indicators), instrument cluster, sensors, wiring diagrams, ECU.
Fuel And Emissions:
Fuel injection system (throttle bodies, injectors, sensors), evaporative emission control system, emissions data.
Bodywork And Trim:
Fairing removal and installation, seat removal, fuel tank, body panel repairs, aerodynamics.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, coolant checks, chain/shaft drive maintenance, brake fluid replacement, spark plug replacement, air filter service.
Troubleshooting:
Diagnostic procedures for engine performance, electrical faults, braking issues, starting problems, and general drivability.
Repair And Overhaul:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly.
Adjustments:
Throttle cable adjustment, clutch lever adjustment, suspension adjustments, idle speed adjustment.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic trouble codes (DTCs).
Special Tools:
References specific Kawasaki special service tools with illustrations and part numbers where applicable.
Technical Depth
Depth:
Comprehensive, bumper-to-bumper coverage suitable for professional mechanics and experienced DIY enthusiasts.
Detail Level:
Includes detailed pictorial diagrams, exploded views, step-by-step instructions, and special tool references.
Diagrams:
Rich in detailed illustrations, exploded diagrams, drawings, and photographs.
📊 Manual Specifications
File Format
Accessibility:
Viewable on Windows, Mac, and Linux operating systems.
Print Quality
Printability:
Fully printable, allowing users to create physical copies of sections or the entire manual.
Binding Type
Digital Binding:
Instant Download PDF, no physical binding.
Paper Type
Digital Medium:
Digital PDF format.
Compatibility
Software Requirements:
Adobe Reader or compatible PDF viewer.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder inline-four
Displacement:
1352 cc
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
10.7:1
Performance
Horsepower:
Approx. 155 hp @ 8,800 rpm (specifications may vary slightly by market/region)
Torque:
Approx. 136 Nm (100 lb-ft) @ 6,000 rpm (specifications may vary slightly by market/region)
Horsepower Units:
hp
Torque Units:
Nm (lb-ft)
Fuel System
Fuel Delivery:
Fuel Injection, Dual Throttle Valves
Fuel Type:
Unleaded gasoline, minimum 91 octane
Ignition
Ignition System:
Digital CDI with electronic advance
Cooling System
Cooling Medium:
Liquid
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, return type
Optional
Optional Transmission:
N/A for this model year range
Features
Clutch:
Wet, multi-disc, manual
Final Drive:
Shaft Drive
Fluid Specifications
Final Drive Oil Type:
API GL-5, SAE 80 hypoid gear oil (refer to manual for specific quantity and type)
📐 Dimensions
Exterior
Overall Length:
Approx. 2,270 mm (89.4 in)
Overall Width:
Approx. 790 mm (31.1 in)
Overall Height:
Approx. 1,350 mm (53.1 in)
Weights
Dry Weight:
Approx. 256 kg (564 lbs)
Wet Weight:
Approx. 279 kg (615 lbs) (fully fueled, all fluids)
Wheels And Tires
Front Tire Size:
120/70ZR17 M/C (58W)
Rear Tire Size:
190/50ZR17 M/C (73W)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for motorcycles, focus on design safety features.
Active Features
Braking System:
Linked-Law (K-LEPS) ABS standard on many models, providing synchronized braking and anti-lock functionality.
Traction Control:
No explicit traction control system mentioned for these years, focus is on rider input and ABS.
Passive Features
Lighting:
Large, integrated fairing with good aerodynamic properties for rider protection and visibility.
Ergonomics:
Comfort-oriented riding position designed for long-distance touring.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD displays, analog tachometer, speedometer, fuel gauge, gear indicator, clock, trip meters, and warning lights.
Audio System:
Optional accessory audio systems were available, but not standard on all models.
Driver Assistance
ABS:
Linked-Law (K-LEPS) Anti-lock Braking System available on many configurations.
Connectivity
Diagnostic Ports:
Includes diagnostic connectors for electronic fault code reading.
Convenience Features
Cruise Control:
Available on some later models in the generation.
Adjustable Windscreen:
Manually adjustable windscreen for rider comfort and wind protection.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to periodic maintenance chart in manual. Typically every 6,000 miles (10,000 km) or 12 months.
Valve Clearance Check:
Refer to manual. Typically around 15,000-20,000 miles (24,000-32,000 km).
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or SH or SJ or SL, JASO MA compliant (refer to manual for exact specification and capacity).
Coolant Type:
Permanent type antifreeze, coolant mixture of 50% ethylene glycol and 50% deionized water (refer to manual for specific type and capacity).
Brake Fluid Type:
DOT 4 (refer to manual for specific type and bleeding procedures).
Known Issues
Common Problems:
Stator failures (charging system), occasional clutch issues, rear shock absorber wear on high-mileage units. Thermal expansion of exhaust baffles can cause rattles.
Maintenance Tips:
Regularly inspect the charging system, maintain proper tire pressure, and lubricate the shaft drive splines as per service intervals.
Performance Degradation:
Regular maintenance is crucial to prevent performance degradation, especially concerning the fuel injection and ignition systems.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries, Ltd. has a long-standing reputation for producing powerful and innovative motorcycles, from sportbikes to cruisers and off-road machines.
Model Evolution
Predecessor:
Shares lineage with previous Kawasaki touring and sport-touring models, but the 1400 GTR (Concours 14 in North America) marked a significant advancement.
Key Updates:
Introduced with a powerful 1352cc engine, monocoque frame, and shaft drive. Later revisions focused on refinement, styling, and electronics.
Production
Manufacturing Location:
Japan (primary production)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Often praised by motorcycle journalists for its blend of sportbike performance and touring comfort.
Ratings
Customer Satisfaction:
Generally high customer satisfaction for its reliability and capability in its segment.
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