Kawasaki 1700 Voyager Vulcan 2009-12 Workshop Service Manual

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Mots clés: 1700 Voyager 2009 2010 2011 2012 Kawasaki Misc Motorcycle Motorcycles Vulcan

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Description

The Kawasaki Voyager Vulcan 1700 is a full-size touring motorcycle designed for long-distance travel, offering a premium experience for riders. Introduced for the 2009 model year and produced through 2012, this model exemplifies Kawasaki's legacy of building reliable and powerful V-twin cruisers. Key features include a large fairing with an integrated windshield for wind protection, spacious saddlebags for ample storage, and standard electronic cruise control to enhance rider comfort on extended journeys. Its liquid-cooled, 1700cc V-twin engine delivers robust power and torque, complemented by a smooth, low-maintenance belt final drive, making it a strong contender in the touring motorcycle segment. This comprehensive workshop service manual, presented in English, provides detailed guidance for the repair and maintenance of the Kawasaki Voyager Vulcan 1700 models from 2009 to 2012. Covering a vast array of systems from the engine, fuel, and transmission to the electrical, braking, and suspension components, this manual is an essential resource for owners and technicians. It includes routine and scheduled maintenance procedures, in-depth engine overhaul instructions, diagnostic troubleshooting guides, and specific technical data such as torque specifications and fluid capacities. The manual is designed to facilitate accurate diagnosis and repair, ensuring the longevity and optimal performance of the motorcycle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Voyager Vulcan 1700

Family:

Vulcan

Style:

Full-size Touring Motorcycle

Codes

Engine Code Prefix:

VNT700

👋 Introduction

Market Position

Segment:

Premium Full-Size Touring Motorcycle

Target Audience:

Long-distance touring riders, cruiser enthusiasts seeking comfort and amenities.

Competitive Analysis

Competitors:

Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster.

Key Features

Touring Amenities:

Large fairing with integrated windshield, ample storage (saddlebags, trunk), comfortable seating, cruise control.

Engine Type:

V-twin, liquid-cooled, fuel-injected for smooth power delivery.

Drive System:

Low-maintenance belt final drive.

📋 Manual Details

Coverage Areas

Model Years Covered:

2009, 2010, 2011, 2012

Regions Covered:

Global (specifications may vary slightly by market)

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Purpose:

Repair and Maintenance

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete internal and external engine components, including disassembly, inspection, assembly, and troubleshooting.

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, lines, and pressure regulation.

Transmission:

Clutch operation, gearbox components, shifting mechanism, and lubrication.

Drivetrain:

Final drive system (belt drive), belt tensioning, and related components.

Electrical System:

Ignition system, starting system, charging system (alternator, regulator/rectifier), battery, lighting, and all wiring diagrams.

Brakes:

Front and rear brake systems, including hydraulic components, ABS (if equipped), pads, rotors, and bleeding procedures.

Suspension:

Front forks (telescopic, air-assisted), rear shock absorber, springs, and adjustments.

Steering:

Handlebars, steering head bearings, and related components.

Cooling System:

Radiator, coolant, fan, hoses, and thermostat.

Exhaust System:

Exhaust pipes, mufflers, and heat shields.

Bodywork And Chassis:

Frame, fairings, saddlebags, windshield, seat, and mounting hardware.

Diagnostic Troubleshooting:

Extensive troubleshooting guides for various symptoms and fault codes.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, spark plug service, and general inspections.

Scheduled Maintenance:

Detailed maintenance schedules and procedures for specific mileage or time intervals.

Engine Overhaul:

Complete engine disassembly, reassembly, and critical component specifications for rebuilds.

Fuel System Service:

Injector cleaning, fuel pressure testing, and component replacement.

Brake Service:

Brake pad replacement, caliper servicing, rotor inspection, and brake fluid flush/bleed.

Suspension Adjustment:

Fork oil changes, air pressure adjustments, and rear shock adjustments.

Electrical Diagnostics:

Wiring diagram interpretation, component testing, and troubleshooting electrical faults.

Chassis Repair:

Fairing repair, saddlebag mounting and repair, and chassis component replacement.

Troubleshooting Guides:

Systematic approaches to diagnosing and resolving common and uncommon issues.

Technical Depth

Depth:

Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds.

Diagnostic Capability:

Advanced diagnostic procedures, including component testing and electrical troubleshooting.

Specifications Detail:

Detailed torque specifications, clearances, fluid capacities, and wear limits.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text-based PDF, allowing for easy keyword searching.

Print Quality

Quality:

High-resolution scans suitable for clear printing.

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, V-twin

Displacement:

1700cc (103.6 cubic inches)

Bore X Stroke:

102.0 mm x 104.0 mm

Cooling System:

Liquid-cooled

Valve Train:

SOHC (Single Overhead Camshaft), 4 valves per cylinder

Compression Ratio:

9.5:1

Performance

Horsepower:

Approx. 93 HP @ 6000 RPM (at crankshaft)

Torque:

Approx. 113 lb-ft (153 Nm) @ 3500 RPM (at crankshaft)

Fuel System

Fuel Delivery:

Fuel Injection (FI) with dual 40mm throttle bodies

Fuel Type:

Unleaded gasoline, 87 octane or higher

Fuel Tank Capacity:

5.3 US gallons (20.1 L)

🔧 Transmission

Standard

Transmission Type:

6-speed, constant mesh, sequential manual

Clutch Type:

Wet, multi-disc

Final Drive:

Positive engagement, continuously variable transmission (CVT) type, belt drive

Features

Overdrive Gears:

Includes overdrive gears for relaxed highway cruising.

📐 Dimensions

Exterior

Overall Length:

Approx. 103.7 inches (2635 mm)

Overall Width:

Approx. 39.2 inches (995 mm)

Overall Height:

Approx. 57.7 inches (1465 mm)

Wheelbase:

Approx. 66.5 inches (1690 mm)

Ground Clearance:

Approx. 5.7 inches (145 mm)

Seat Height:

Approx. 28.7 inches (730 mm)

Weights

Dry Weight:

Approx. 796 lbs (361 kg)

Curb Weight:

Approx. 850.9 lbs (386 kg)

Maximum Payload:

Consult owner's manual or service manual for specific payload limits.

🛡️ Safety Features

Ratings

Safety Standards:

Compliance with relevant motorcycle safety standards for target markets.

Active Features

Optional Anti-lock Braking System (ABS) available on some models.

Lighting:

Halogen headlamp, LED tail/brake lights, turn signals.

Passive Features

Frame Construction:

Steel, double-cradle frame for stability.

Cruise Control:

Standard electronic cruise control for fatigue reduction on long rides.

💡 Technology Features

Infotainment

Audio System:

Integrated audio system with AM/FM radio, CD player, and compatibility for external audio devices (e.g., MP3 player). May include handlebar-mounted controls.

Display:

LCD display for audio information, clock, and other vehicle status indicators.

Driver Assistance

Cruise Control:

Electronic cruise control is a significant convenience feature for touring.

Connectivity

Auxiliary Input:

Auxiliary audio input jack for connecting external music players.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,700 miles (6,000 km) or 6 months, whichever comes first. Refer to manual for exact specification.

Air Filter Interval:

Inspect every 3,700 miles (6,000 km); clean or replace as needed. Refer to manual for exact specification.

Spark Plug Interval:

Replace every 7,500 miles (12,000 km). Refer to manual for exact specification.

Brake Fluid Interval:

Replace every 2 years. Refer to manual for exact specification.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or SH, API SJ or SL, or API SM. Kawasaki Genuine Oil recommended.

Engine Oil Capacity:

4.0 US qt (3.8 L) without filter change; 4.2 US qt (4.0 L) with filter change.

Coolant Type:

Ethylene glycol-based antifreeze, 50/50 mixture with distilled water. Kawasaki Genuine Coolant recommended.

Brake Fluid Type:

DOT 4.

Fork Oil Type:

Showaease Suspension Fluid SS-10 or equivalent (check manual for specific weight).

Known Issues

Idle Control:

Some owners have reported occasional rough idling or stalling, potentially related to throttle body synchronization or electronic control issues, which this manual would help diagnose.

Electrical Connectors:

Corrosion in electrical connectors can sometimes lead to intermittent faults; regular inspection recommended.

Belt Drive Tension:

Maintaining correct belt tension is crucial for longevity and smooth operation; the manual provides the precise procedure.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long-standing reputation for building powerful, reliable motorcycles across various segments, including cruisers and touring bikes.

Model Evolution

Vulcan Lineage:

The Vulcan nameplate has been used by Kawasaki for its cruiser motorcycles since the late 1980s, evolving through various displacements and styles. The 1700 Voyager represents a significant step up in displacement and touring capability within the Vulcan family.

Production

Production Period:

The 1700 Voyager Vulcan platform was introduced in 2009, with this specific generation covering models through 2012. Later iterations continued with updates.

🏆 Awards & Recognition

Recognitions

Motorcycle Press:

While specific awards for the 2009-2012 models might not be widely documented, the Kawasaki Vulcan 1700 platform has consistently been recognized by motorcycle publications for its comfortable ride, strong V-twin power, and value proposition in the touring segment.