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Kawasaki 1700 Vulcan Nomad 2009 2010 Workshop Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 1700 Nomad Year: 2009, 2010 Vehicle Type: Cruiser Motorcycle Engine Variant: 1700cc, V-twin, Liquid-Cooled 👋 Introduction Market Position Segment: Full-size, V-twin cruiser...
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Kawasaki 1700 Vulcan Nomad 2009 2010 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 1700 Nomad
Year:
2009, 2010
Vehicle Type:
Cruiser Motorcycle
Engine Variant:
1700cc, V-twin, Liquid-Cooled
👋 Introduction
Market Position
Segment:
Full-size, V-twin cruiser with touring capabilities.
Target Audience:
Riders seeking comfortable, long-distance touring motorcycles with classic styling and modern performance.
Competitive Analysis
Key Competitors:
Harley-Davidson Electra Glide/Road King, Indian Chief, Honda Gold Wing (though more touring-focused), Victory Cross Country.
Key Features
Nomad Features:
Large displacement V-twin engine, comfortable ergonomics, extensive touring amenities (wind protection, saddlebags, often audio options on higher trims), belt drive for low maintenance.
📋 Manual Details
Coverage Areas
Covered Years:
2009, 2010
Language:
English
Page Count
Estimated Pages:
500+
Manual Type
Type:
Workshop Service Manual
Format
Format:
PDF Download
Specifications
File Format:
Searchable and printable PDF
Print Quality:
High-resolution images and diagrams
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, assembly, inspection, tuning, diagnostics, lubrication, cooling system, fuel system (EFI), ignition system, exhaust system.
Transmission:
Clutch, gearbox disassembly/assembly, inspection, lubrication, troubleshooting.
Drivetrain:
Final drive (belt drive system), hub, bearings, inspection, maintenance.
Chassis:
Frame inspection, front fork disassembly/assembly/rebuild, rear suspension (shock absorber) adjustment/replacement, steering system (headset bearings).
Brakes:
Front and rear brake system inspection, pad replacement, caliper servicing, hydraulic system bleeding, rotor inspection.
Wheels And Tires:
Tire inspection, replacement, wheel bearing servicing, spoke tension adjustment (if applicable), rim specifications.
Electrical:
Battery inspection, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), ignition system, lighting system (headlight, taillight, signals), wiring diagrams, ECU diagnostics, sensor testing, instrument panel.
Fuel System:
Fuel pump, injectors, throttle body, fuel pressure testing, sensor diagnostics, evaporative emissions control system.
Bodywork And Accessories:
Fairing removal/installation, saddlebag removal/installation, windshield adjustment/replacement, seat removal, trim components.
Procedures Included
Preventive Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, chain/belt adjustments, lubrication points.
Troubleshooting:
Diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting guides.
Repair Procedures:
Detailed step-by-step instructions for component disassembly, repair, and reassembly.
Adjustment:
Throttle cable adjustment, clutch cable adjustment, idle speed adjustment, suspension adjustments.
Diagnostics:
ECU diagnostic codes (DTCs), sensor testing procedures, multimeter usage for electrical system checks.
Technical Depth
Depth:
Comprehensive, covering basic rider maintenance to full engine and transmission rebuilds.
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, SOHC, 4-valve per cylinder, V-twin
Displacement:
1700cc (103.6 cubic inches)
Bore X Stroke:
102.0 mm x 104.0 mm
Cooling System:
Liquid-cooled with fan assist
Compression Ratio:
9.5:1
Performance
Horsepower Est:
~73 hp @ 5000 rpm (Varies slightly by specific model year and tuning)
Torque Est:
~96 lb-ft @ 3500 rpm (Varies slightly by specific model year and tuning)
Fuel System
System:
Electronic Fuel Injection (EFI) with dual 36mm throttle bodies
Fuel Type:
Unleaded gasoline, minimum 87 octane
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Optional:
N/A
Features
Clutch Type:
Wet, multi-disc
Final Drive:
Belt drive
📐 Dimensions
Exterior
Length Overall:
Approx. 99.1 inches (2515 mm)
Width Overall:
Approx. 35.0 inches (890 mm)
Height Overall:
Approx. 59.1 inches (1500 mm)
Wheelbase:
Approx. 65.0 inches (1650 mm)
Weights
Dry Weight Est:
~767 lbs (348 kg)
Curb Weight Est:
~796 lbs (361 kg)
Cargo
Saddlebag Capacity:
Integrated hard saddlebags, approximate total capacity ~40-45 liters.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is generally assessed by independent agencies and manufacturer design rather than standardized government ratings).
Active Features
Braking System:
Dual front discs with 3-piston calipers, single rear disc with 2-piston caliper. ABS available on some models/trims.
Lighting:
Halogen headlamp, LED taillight and brake light, amber front and rear turn signals.
Passive Features
Frame Construction:
Steel, double-cradle frame for stability.
💡 Technology Features
Infotainment
Audio System:
Optional audio system with speakers integrated into the fairing, often featuring AM/FM radio and iPod/MP3 connectivity depending on trim and model year.
Cruise Control:
Electronic cruise control is a notable feature of the Vulcan 1700 Nomad, enhancing long-distance comfort.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some models, providing enhanced braking safety.
Connectivity
Gauge Cluster:
Analog speedometer and tachometer with a digital display for odometer, trip meters, clock, fuel level, gear position indicator, and warning lights.
🔧 Maintenance
Service Intervals
First Service:
600 miles (1000 km) - includes oil change, filter replacement, inspection of critical components, chain/belt adjustment.
Regular Maintenance:
Every 4,000 miles (6,000 km) or 6 months, whichever comes first. Includes oil change, filter replacement, inspection, lubrication, and adjustments.
Major Service Intervals:
12,000 miles (20,000 km) and 24,000 miles (40,000 km) for more in-depth checks including valve clearance adjustment, spark plug replacement, fuel system inspection, etc.
Fluid Specifications
Engine Oil:
API SG or SH, SAE 10W-40. Check manual for exact specifications and capacity. Kawasaki recommends KAWASAKI MOTORCYCLE OIL.
Coolant:
Permanent type anti-freeze coolant (ethylene glycol base), mixture ratio 50% with distilled water. Refer to manual for specific coolant type.
Brake Fluid:
DOT 4 compliant hydraulic brake fluid.
Transmission Oil:
Separate transmission lubrication system. Check manual for specifications. Typically API GL-4 or GL-5 gear oil, SAE 75W-90 or similar. Capacity: ~2.0 liters.
Known Issues
Common Issues:
Minor electrical gremlins can sometimes occur, especially related to grounds or connectors. Fuel injector cleaning might be needed at higher mileage. Belt drive maintenance (tension, alignment) is crucial for longevity. Some riders report potential for heat from the large V-twin in slow traffic.
Part Numbers
Oil Filter Example:
Kawasaki 16099-003 or compatible aftermarket (e.g., K&N KN-163, HiFloFiltro HF163).
Air Filter Example:
Kawasaki 11013-0020 or compatible aftermarket.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries has a long history in motorcycle manufacturing, known for performance, innovation, and reliability across various segments, including cruisers, sportbikes, and off-road.
Model Evolution
Vulcan Lineage:
The Vulcan line has been Kawasaki's cruiser offering since the late 1980s. The 1700cc models were introduced as a significant upgrade to previous displacements, featuring modern technology and enhanced touring capabilities.
Nomad Positioning:
The Nomad model is specifically designed as a long-distance tourer within the Vulcan family, competing with established American and Japanese touring cruisers.
Production
Manufacturing Location:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Vulcan 1700 Nomad generally received positive reviews for its comfortable ride, powerful engine, and touring amenities, often praised for offering a strong value proposition against more expensive European and American competitors in the touring cruiser segment.
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