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Kawasaki 250R Ninja 2008-2012 Workshop Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 250R Model Code: EX250J Product Name: Kawasaki 250R Ninja 2008-2012 Workshop Service Manual PDF Download Codes Engine Code Identifier: EX250J 👋 Introduction...
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Taper: Motorcycle
Distributeur:
Kawasaki
UGS: 84212
Mots clés: 2008 2009 2010 2011 2012 250R Ninja Kawasaki Misc Motorcycle Motorcycles
Kawasaki 250R Ninja 2008-2012 Workshop Service ManualKawasaki 250R Ninja 2008-2012 Workshop Service ManualKawasaki 250R Ninja 2008-2012 Workshop Service ManualKawasaki 250R Ninja 2008-2012 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 250R
Model Code:
EX250J
Product Name:
Kawasaki 250R Ninja 2008-2012 Workshop Service Manual PDF Download
Codes
Engine Code Identifier:
EX250J
👋 Introduction
Market Position
Segment:
Entry-level sportbike, popular for new riders and budget-conscious enthusiasts.
Competitive Analysis
Competitors:
Honda CBR250R, Yamaha R25, Suzuki GSX250R (though some of these are later models).
Key Features
Design Philosophy:
Sporty styling inspired by larger Ninja models, accessible performance, user-friendly ergonomics.
Target Audience:
Beginner motorcyclists, commuters, riders seeking an economical and fun sportbike.
📋 Manual Details
Coverage Areas
Year Coverage:
2008, 2009, 2010, 2011, 2012
Page Count
Estimated Page Count:
400-600
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, inspection, repair, and reassembly of engine components (cylinder head, pistons, crankshaft, valves, etc.).
Fuel System:
Carburetor(s) tuning, cleaning, and rebuilding; fuel pump operation; fuel lines; fuel tank inspection and maintenance.
Ignition System:
Spark plugs, ignition coils, CDI unit, wiring diagrams.
Cooling System:
Radiator, coolant, water pump, fan operation, hoses.
Transmission:
Clutch operation, gear shifting mechanism, transmission disassembly and reassembly, lubrication.
Frame And Suspension:
Front fork disassembly, service, and adjustment; rear shock absorber inspection and replacement; frame integrity checks.
Brakes:
Front and rear brake caliper service, pad replacement, master cylinder overhaul, hydraulic fluid bleeding, brake line inspection.
Electrical System:
Battery maintenance, starter motor, alternator, lighting system, horn, wiring diagrams, fuse identification, troubleshooting electrical faults.
Wheels And Tires:
Tire pressure, tread wear inspection, wheel bearing maintenance, spoke tension adjustment (if applicable).
Bodywork And Trim:
Fairing removal and installation, seat maintenance, handlebar adjustments.
Lubrication System:
Oil pump, oil filter, oil passages, oil type specifications.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, chain adjustment and lubrication, brake fluid flushes.
Troubleshooting:
Diagnostic procedures for common mechanical and electrical issues, fault finding charts.
Repair:
Step-by-step instructions for component removal, replacement, and repair.
Rebuilds:
Detailed procedures for engine and transmission overhauls.
Adjustments:
Carburetor synchronization, idle speed adjustment, chain slack adjustment, suspension adjustments.
Wiring Diagrams:
Comprehensive electrical system schematics.
Technical Depth
Level Of Detail:
Comprehensive workshop level, suitable for professional technicians and advanced DIY mechanics.
Diagnostic Capabilities:
In-depth diagnostic procedures and specifications for identifying and resolving issues.
Torque Specifications:
Precise torque values for all critical fasteners.
Clearances And Tolerances:
Specifications for engine component clearances, piston ring gap, bearing tolerances.
Special Tools:
Identification of special tools required for specific procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely searchable (depends on scan quality)
Print Quality
Quality:
Digital format, quality dependent on original publication and scan.
Binding Type
Binding:
Not applicable (PDF download)
Paper Type
Paper Type:
Not applicable (PDF download)
⚙️ Engine Specifications
Primary Engine
Configuration:
Inline-twin (parallel-twin)
Displacement:
249 cc
Bore X Stroke:
55.0 x 52.4 mm
Compression Ratio:
11.0:1
Valvetrain:
DOHC, 8 valves
Performance
Horsepower Est:
30-34 hp @ 10,500 rpm
Torque Est:
16-18 lb-ft @ 8,000 rpm
Fuel System
Carburetion:
Dual Keihin CVK34 carburetors
Fuel Capacity:
18 L (4.8 US gal)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Type:
N/A
Features
Clutch Type:
Wet multi-disc
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Overall Length:
2009 mm (79.1 in)
Overall Width:
750 mm (29.5 in)
Overall Height:
1105 mm (43.5 in)
Wheelbase:
1370 mm (53.9 in)
Ground Clearance:
155 mm (6.1 in)
Weights
Dry Weight:
152 kg (335.1 lbs)
Curb Weight:
169 kg (372.6 lbs)
🛡️ Safety Features
Ratings
ABS:
Optional (available on some models/markets)
Active Features
Braking System:
Dual-piston front caliper with 290mm disc; single-piston rear caliper with 220mm disc.
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Display:
Analog tachometer, digital speedometer, odometer, trip meter, clock.
Driver Assistance
ABS:
Optional ABS system available on select models for enhanced braking control.
Connectivity
Phone Integration:
N/A (basic motorcycle electronics)
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-4,000 miles (5,000-6,000 km) or 6 months, whichever comes first.
Air Filter Inspection:
Every 3,000-4,000 miles (5,000-6,000 km).
Spark Plug Replacement:
Every 7,500-10,000 miles (12,000-16,000 km).
Chain Maintenance:
Lubricate and adjust every 500-1,000 miles (800-1,600 km).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 (or viscosity recommended by ambient temperature).
Engine Oil Capacity:
1.7 L (1.8 US qt) without filter change; 1.9 L (2.0 US qt) with filter change.
Coolant Type:
Kawasaki Performance Enhancer Coolant (ethylene glycol-based) or equivalent; 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Carburetor Sync:
Carburetors can sometimes require synchronization for optimal performance and smooth idle.
Stalling At Idle:
May occur due to carburetor issues, vacuum leaks, or incorrect idle speed settings.
Chain Wear:
Regular lubrication and adjustment are crucial to prevent premature chain and sprocket wear.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Kawasaki Heavy Industries is a diversified engineering company with a strong legacy in motorcycle manufacturing, known for performance and innovation.
Model Evolution
Previous Generation:
The Ninja 250R has a long lineage, with this generation (EX250J) being a significant update from its predecessors, featuring improved styling and updated components.
Subsequent Generation:
Succeeded by the Ninja 300 (EX300) in many markets.
Production
Manufacturing Location:
Thailand (commonly for global markets)
🏆 Awards & Recognition
Recognitions
Market Perception:
Widely recognized as a reliable, affordable, and fun entry-level sportbike.
Ratings
Consumer Reviews:
Generally positive for its performance relative to its price point and suitability for new riders.
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