Kawasaki BN 125 BN125 Eliminator Factory Workshop Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: BN125 Eliminator Model Nickname: BN125 Vehicle Type: Motorcycle Model Code: BN125A Generation Generation Identifier: First Generation Codes Manual Product Name: Kawasaki BN 125...

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Mots clés: BN 125 BN125 Eliminator Eliminator Kawasaki Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

BN125 Eliminator

Model Nickname:

BN125

Vehicle Type:

Motorcycle

Model Code:

BN125A

Generation

Generation Identifier:

First Generation

Codes

Manual Product Name:

Kawasaki BN 125 BN125 Eliminator Factory Workshop Manual

Applicable Years:

1998-2006

👋 Introduction

Market Position

Segment:

Entry-level cruiser/custom motorcycle

Target Audience:

New riders, urban commuters, enthusiasts seeking a stylish and manageable motorcycle

Competitive Analysis

Key Competitors:

Honda Shadow 125, Yamaha Virago 125, Suzuki Marauder 125

Key Features

Design Philosophy:

Stylized cruiser aesthetics in a 125cc package, offering accessible styling

Engine Type:

Air-cooled, four-stroke, single-cylinder engine providing user-friendly power delivery

Transmission:

Five-speed constant mesh gearbox for accessible gear changes

Handling:

Comfortable riding position and manageable weight for city riding and lighter touring

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Mechanical and Electrical Systems, Troubleshooting, and Repair

Secondary Coverage:

Routine Maintenance, Specifications, Diagrams, and Illustrations

Page Count

Estimated Page Count:

300-400 Pages (typical for this era of factory manuals)

Manual Type

Manual Classification:

Factory Workshop Manual

Purpose:

Repair, Service, Maintenance, and Troubleshooting

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly/assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system (if applicable), valve timing, compression testing

Fuel System:

Carburetor overhaul and adjustment, fuel tank, fuel lines, fuel pump (if applicable)

Ignition System:

Ignition timing, spark plugs, CDI unit, coils, wiring

Transmission System:

Clutch operation, gearbox disassembly/assembly, shift mechanism, lubrication

Chassis And Frame:

Frame inspection, steering head bearings, suspension (front fork, rear shock absorber), wheel bearings, swingarm

Braking System:

Front and rear brake systems (disc or drum), hydraulic components, brake fluid specifications, bleeding procedures

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting, instrumentation, horn, fuses

Exhaust System:

Exhaust pipes, muffler, emissions control (if applicable)

Bodywork And Trim:

Fairings, seats, fuel tank cover, fenders, controls, levers, cables

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, brake adjustments, tire pressure checks, spark plug replacement, air filter cleaning/replacement

Troubleshooting:

Diagnostic flowcharts, symptom analysis, common problems and solutions

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair

Overhaul:

Detailed instructions for rebuilding major components like the engine and carburetor

Adjustments:

Carburetor synchronization, clutch cable adjustment, brake lever adjustment

Technical Depth

Depth Level:

Comprehensive Factory Level

Detail Focus:

Suitable for professional mechanics and experienced DIY enthusiasts

Diagnostic Capabilities:

Detailed diagnostic procedures, electrical schematics for fault finding

📊 Manual Specifications

File Format

File Type:

Digital (PDF)

Searchability:

Likely searchable text within the PDF

Print Quality

Image Resolution:

High-resolution scans of original factory diagrams and photos

Binding Type

Binding For Original:

Original factory binding (stapled or bound), not applicable to PDF

Paper Type

Paper Type For Original:

Original factory paper stock, not applicable to PDF

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, SOHC, 2-valve single cylinder

Displacement:

124 cc (7.58 cu in)

Bore X Stroke:

54.0 x 54.4 mm (2.13 x 2.14 in)

Compression Ratio:

9.7:1 (typical)

Cooling Method:

Forced air cooling

Valve Actuation:

SOHC (Single Overhead Camshaft)

Valve Number:

2 valves per cylinder

Performance

Horsepower Approx:

Approx. 10-13 HP (varies slightly by market and year)

Torque Approx:

Approx. 9-11 Nm (varies slightly)

Fuel System

Carburetor Type:

Mikuni VM26 (typical)

Fuel Delivery:

Carburetor

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

11 Liters (approx. 2.9 US gallons)

Fluid Capacity

Engine Oil Capacity W Filter:

1.7 Liters (1.8 US qt) (typical)

Engine Oil Capacity Wo Filter:

1.5 Liters (1.6 US qt) (typical)

Fluid Specifications

Engine Oil Grade:

SAE 10W-40 API SG or higher (typical)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Features

Clutch Type:

Wet multi-disc clutch

Final Drive:

Chain drive

Fluid Capacity

Transmission Oil Capacity:

N/A (Lubricated by engine oil)

📐 Dimensions

Exterior

Overall Length:

2135 mm (84.1 in) (typical)

Overall Width:

780 mm (30.7 in) (typical)

Overall Height:

1105 mm (43.5 in) (typical)

Wheelbase:

1470 mm (57.9 in) (typical)

Ground Clearance:

150 mm (5.9 in) (typical)

Seat Height:

750 mm (29.5 in) (typical)

Weights

Dry Weight:

139 kg (306.4 lbs) (typical)

Curb Weight:

Approx. 155 kg (341.7 lbs) (typical, with all fluids)

Wheels And Tires

Front Tire Size:

80/90-17M/C 44P (typical)

Rear Tire Size:

120/80-17M/C 61P (typical)

Front Brake Type:

Rear Brake Type:

Drum (typical, some later models may have disc)

Front Wheel Size:

17 x 1.85 (typical)

Rear Wheel Size:

17 x 3.00 (typical)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety is not typically rated by governmental agencies like NCAP)

Active Features

Active Safety:

Responsive braking system (disc front, drum rear), stable chassis geometry

Passive Features

Passive Safety:

Sturdy frame construction, rider controls ergonomically placed

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle instrumentation)

Instrumentation

Dashboard Features:

Speedometer, odometer, trip meter, neutral indicator, high beam indicator, turn signal indicators

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 4,000 km (2,500 miles) or 6 months, whichever comes first (typical recommendation)

Oil Filter Change Interval:

At every oil change (typical)

Air Filter Cleaning Interval:

Every 4,000 km (2,500 miles) or 6 months (typical)

Spark Plug Replacement Interval:

Every 8,000 km (5,000 miles) (typical)

Chain Adjustment Interval:

Every 2,000 km (1,250 miles) or as needed (typical)

Valve Clearance Check Interval:

Every 16,000 km (10,000 miles) (typical)

Fluid Specifications

Brake Fluid Type:

DOT 4 (typical, always confirm in manual)

Coolant Type:

N/A (Air-cooled engine)

Known Issues

Common Wear Items:

Clutch plates, brake pads/shoes, chain and sprockets, fork seals, carburetor jets due to fuel quality

Potential Electrical Issues:

Corrosion in connectors, aging rectifier/regulator units

Carburetor Issues:

Can be prone to clogging from stale fuel, requiring periodic cleaning and adjustment

📚 Vehicle History

Brand Heritage

Kawasaki Heritage:

Kawasaki Heavy Industries has a long history of manufacturing motorcycles, known for performance and reliability across various segments.

Model Evolution

Eliminator Lineage:

The Eliminator name has been used by Kawasaki for various cruiser-style motorcycles, with the BN125 representing an entry-level offering in this style.

Bn125 Development:

Introduced to cater to the burgeoning 125cc market, particularly in Europe and Asia, offering a stylish alternative to more utilitarian commuter bikes.

Production

Production Period:

1998-2006

Manufacturing Location:

Likely manufactured in Japan or through contracted facilities in Asia.

🏆 Awards & Recognition

Recognitions

Industry Awards:

N/A (As an entry-level model, it generally did not receive specific industry awards but was recognized for its styling and accessibility in its class.)