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Kawasaki 2007-2016 GTR1400 Concours 14 Service Manual

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This manual covers the GTR1400, also known as the Concours 14, for model years 2007 through 2016, including both Standard and ABS variants. Engineered for long-distance comfort, powerful performance, and...
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Kawasaki 2007-2016 GTR1400 Concours 14 Service ManualKawasaki 2007-2016 GTR1400 Concours 14 Service ManualKawasaki 2007-2016 GTR1400 Concours 14 Service ManualKawasaki 2007-2016 GTR1400 Concours 14 Service Manual
This manual covers the GTR1400, also known as the Concours 14, for model years 2007 through 2016, including both Standard and ABS variants. Engineered for long-distance comfort, powerful performance, and stable handling, this sport-touring motorcycle is equipped with a liquid-cooled, 4-stroke, DOHC, 16-valve Inline-Four engine displacing 1,352 cc. It features advanced technology such as Digital Fuel Injection and an Anti-lock Braking System (ABS) on equipped models, alongside a robust monocoque frame for enhanced rigidity. The GTR1400 is celebrated for its upright riding position, adjustable windscreen, and a potent engine delivering substantial torque for effortless cruising and acceleration, making it a distinguished choice in its segment. This comprehensive factory service manual provides detailed procedures for the repair and maintenance of your GTR1400. It covers essential systems including the engine, fuel, cooling, transmission, chassis, suspension, brakes, electrical systems, bodywork, and accessories. The manual offers guidance on routine maintenance, major repairs, adjustments, and troubleshooting, complete with diagnostic information and required special tools. Its scope extends from basic rider upkeep to advanced mechanical and electrical diagnostics, ensuring owners and technicians have the necessary information to maintain the vehicle's optimal performance, reliability, and safety throughout its service life.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
GTR1400 / Concours 14
Platform Codename:
ZG1400
Model Years Covered:
2007-2016
Variant Coverage:
Standard and ABS models
Codes
Internal Model Code:
ZG1400 A1-A9, B1-B9 (depending on market designation)
👋 Introduction
Market Position
Category:
Sport Touring Motorcycle
Key Selling Points:
Long-distance comfort, powerful engine, advanced technology, stable handling
Competitive Analysis
Primary Competitors:
BMW R1250RT, Honda ST1300, Yamaha FJR1300
Key Features
Ergonomics:
Upright riding position, adjustable windscreen, comfortable seating for rider and passenger
Performance Focus:
High-performance engine with strong torque for effortless cruising and acceleration
Technology Integration:
ABS, often integrated braking systems, advanced fuel injection
Value Proposition
Owner Benefits:
Empowers owners to maintain their investment, reduce service costs, and understand their machine's intricacies
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and maintenance
Specific Systems:
Engine, fuel system, cooling system, transmission, chassis, suspension, brakes, electrical system, bodywork, accessories
Page Count
Estimated Page Count:
High (typically 500+ pages for this level of detail)
Manual Type
Type:
Official Factory Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, valve clearance, camshafts, pistons, crankshaft, oil pump, lubrication system, timing chain
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP)
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant flow, maintenance
Transmission Drivetrain:
Clutch operation, gearbox, final drive (shaft drive), lubrication, disassembly, assembly
Suspension Steering:
Front fork (inversion, damping, springs), rear shock absorber, linkage, steering system, wheel bearings
Brakes:
Front and rear disc brakes, caliper service, master cylinders, brake fluid, ABS system (including hydraulic unit, sensors, control module diagnosis)
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starting system (starter motor), ignition system (ECU, ignition coils), lighting, instrumentation, horn, sensors, wiring diagrams
Bodywork Frame:
Fairing removal and installation, fuel tank, seat, body panels, frame inspection, subframe
Accessories:
Adjustable windscreen, pannier mounting, potential factory options integration
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air filter cleaning/replacement, spark plug replacement, chain adjustment (if applicable, though GTR is shaft-driven), fluid checks and changes
Troubleshooting:
Diagnostic procedures, fault code interpretation (if applicable via diagnostic tool), symptom-based troubleshooting guides
Major Repairs:
Engine rebuilds, transmission overhaul, suspension component replacement, brake system bleeding and component replacement, electrical component diagnosis and replacement
Adjustments:
Clutch adjustment, throttle cable adjustment, idle speed adjustment, suspension setup
Special Tools:
Listing of required or recommended special tools for specific procedures
Technical Depth
Depth:
Comprehensive, from basic rider maintenance to advanced mechanical and electrical repairs
Diagnostic Level:
Detailed diagnostics for all major systems, including electrical and ECU-related issues
Rebuild Procedures:
Complete engine, gearbox, and major component overhaul procedures with torque specifications and tolerances
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable due to PDF format
Print Quality
Quality:
Manufacturer original quality, ensuring clear diagrams and text
Scalability:
Printable at user's discretion, allowing for focused reference
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 16-valve Inline-Four
Displacement:
1,352 cc (82.5 cu. in.)
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
Approx. 153 HP @ 8,800 rpm (claimed)
Torque:
Approx. 102 lb-ft @ 6,200 rpm (claimed)
Fuel System
Fuel Delivery:
Digital Fuel Injection (DFI) with Keihin throttle bodies
Fuel Type:
Unleaded premium gasoline (91 octane or higher recommended)
Lubrication
Oil Type:
SAE 10W-40 API SG or SH, or motorcycle-specific synthetic oil
Oil Capacity:
Approx. 4.0 L (4.2 US qt) without filter change, 4.3 L (4.5 US qt) with filter change
Ignition
Ignition System:
Digital CDI with electronic advance
Cooling
Coolant Type:
Permanent anti-freeze (50/50 mixture of ethylene glycol and distilled water)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-disc
Drivetrain
Final Drive:
Sealed O-ring chain (final drive in later models might be shaft drive - verify for specific model year if crucial)
Lubrication
Transmission Oil Type:
API GL-4 SAE 80W-90 hypoid gear oil
Transmission Oil Capacity
Capacity:
Approx. 0.60 L (0.63 US qt)
📐 Dimensions
Exterior
Length:
2,230 mm (87.8 in)
Width:
790 mm (31.1 in)
Height:
1,350 mm (53.1 in) (adjustable windscreen at highest position)
Wheelbase:
1,520 mm (59.8 in)
Weights
Curb Weight:
Approx. 308 kg (679 lbs) for standard, 315 kg (694 lbs) for ABS
Load Capacity:
Refer to manual for specific rider and cargo weight limits
Wheels Tires
Front Tire:
120/70 ZR17 M/C (58W)
Rear Tire:
190/50 ZR17 M/C (73W)
Front Wheel Size:
17 x MT3.50
Rear Wheel Size:
17 x MT5.50
Fuel Capacity
Fuel Tank Capacity:
22 L (5.8 US gal)
🛡️ Safety Features
Ratings
Crash Test Data:
Motorcycle safety ratings are not typically standardized like automobiles. Focus is on design features.
Active Features
ABS:
Anti-lock Braking System (standard on ABS models, optional on some markets for standard models).
Linked Braking:
Unified Braking System (UBS) - applying one brake lever actuates the other brake to some degree, enhancing stability.
Traction Control:
Not typically featured on this model year range.
Passive Features
Lighting:
Halogen headlights, LED taillight and brake light.
Frame Structure:
Monocoque frame for rigidity and weight distribution.
💡 Technology Features
Infotainment
Audio System:
Some models may have integrated audio systems, often controlled via handlebar switches. Manual covers basic functions and troubleshooting.
Driver Assistance
ABS Integration:
Comprehensive ABS system diagnostics and repair procedures are a key part of the manual's electrical coverage.
Connectivity
Diagnostics:
The manual provides wiring diagrams and diagnostic procedures to support understanding of the ECU and sensor network.
Lighting
Headlight Type:
Dual Halogen headlights, providing excellent nighttime visibility.
Instrumentation
Dashboard Features:
Analog tachometer and speedometer, multi-function LCD display with fuel gauge, gear indicator, clock, trip meters, and warning lights.
🔧 Maintenance
Service Intervals
First Service:
Typically around 600 miles (1,000 km) - includes oil change, filter, inspection.
Routine Maintenance Intervals:
Oil changes every 3,000-4,000 miles (5,000-6,000 km) or annually. Valve checks every 15,000-20,000 miles (24,000-32,000 km). Refer to the manual for precise intervals.
Air Filter Maintenance:
Inspect every 7,500 miles (12,000 km), clean or replace as needed.
Spark Plug Replacement:
Typically every 15,000-20,000 miles (24,000-32,000 km).
Fluid Specifications
Engine Oil Spec:
SAE 10W-40 API SG or SH, or JASO MA approved motorcycle oil.
Brake Fluid Spec:
DOT 4 brake fluid.
Cooling Fluid Spec:
50/50 mixture of ethylene glycol and distilled water.
Final Drive Oil Spec:
API GL-4 SAE 80W-90 hypoid gear oil.
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates (high mileage), suspension seals.
Potential Electrical Quirks:
Some owners report minor electrical glitches, often resolvable with proper diagnosis detailed in the manual.
Engine Performance Notes:
Known for smooth power delivery; maintain proper cooling and lubrication for longevity.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries is a long-standing manufacturer known for its powerful and reliable motorcycles, often excelling in performance and engineering.
Model Evolution
Concours Lineage:
The Concours line has a history of combining sportbike performance with touring capabilities, evolving from the earlier 1000cc models.
Gtr1400 Introduction:
The GTR1400 (or Concours 14) represented a significant leap in technology and performance for Kawasaki's sport-touring segment, utilizing the highly acclaimed ZG1400 platform.
Production
Manufacturing Origin:
Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
Consistently well-regarded by motorcycle publications for its performance, comfort, and value in the sport-touring segment.
Ratings
Long Term Reliability:
Generally considered a reliable platform when properly maintained, as evidenced by the extensive model year coverage.
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