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Kawasaki GTR1400 2007-2013 Workshop Repair Service Manual

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The Kawasaki GTR1400, also known as the Concours 14 (ZG1400), represents the first generation of this sport-touring motorcycle, produced from 2007 to 2013. Engineered for long-distance comfort and performance, it...
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Kawasaki GTR1400 2007-2013 Workshop Repair Service ManualKawasaki GTR1400 2007-2013 Workshop Repair Service ManualKawasaki GTR1400 2007-2013 Workshop Repair Service ManualKawasaki GTR1400 2007-2013 Workshop Repair Service Manual
The Kawasaki GTR1400, also known as the Concours 14 (ZG1400), represents the first generation of this sport-touring motorcycle, produced from 2007 to 2013. Engineered for long-distance comfort and performance, it features a powerful 1352 cc inline-four engine, shaft drive, and integrated hard saddlebags. Its design emphasizes rider comfort with an aerodynamic fairing and adjustable windscreen, making it a capable machine for both commuting and extensive touring. The reputation for robust engineering and reliable performance is evident in the GTR1400's sophisticated design and advanced features for its era. This comprehensive 803-page workshop repair service manual in English provides detailed guidance for the Kawasaki GTR1400 (Concours 14) models from 2007 to 2013. It covers essential areas including routine maintenance, servicing, diagnostics, and repair procedures for all major systems such as the engine, fuel, ignition, lubrication, exhaust, electrical, bodywork, and transmission. The manual offers in-depth instructions for disassembly, assembly, overhaul, and tune-ups, alongside critical technical specifications and torque values. This resource is invaluable for owners, mechanics, and technicians seeking to maintain, troubleshoot, and repair the GTR1400 effectively, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
GTR1400
Model Designation:
Concours 14
Codes
Chassis Code:
ZG1400
Generation
Generation Name:
First Generation
Production Years:
2007-2013
👋 Introduction
Market Position
Category:
Sport-Touring Motorcycle
Competitive Analysis
Competitors:
BMW R1200RT, Honda ST1300, Yamaha FJR1300
Key Features
Features:
Shaft drive, powerful inline-four engine, integrated luggage, comfortable ergonomics for long-distance riding
Fairing:
Aerodynamic full fairing with adjustable windscreen for rider comfort and wind protection.
📋 Manual Details
Coverage Areas
Applicability:
Kawasaki GTR1400 (Concours 14) models from 2007 to 2013
Page Count
Page Count:
803
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Bodywork, Transmission
Suspension:
Front telescopic fork, rear Uni-Trak swingarm
Cooling System:
Pressurized, liquid-cooled
Procedures Included
Procedures:
Routine Maintenance, Servicing, Diagnostics, Repair, Overhaul, Assembly, Disassembly, Tune-ups
Wheel And Tire Service:
Removal, installation, tire pressure checks, wheel balancing
Lighting And Signaling:
Bulb replacement, circuit diagnostics
Technical Depth
Depth:
Comprehensive, including engine and transmission disassembly, proprietary component repair instructions
Diagnostic Procedures:
Detailed troubleshooting guides for common faults, including electrical system diagnostics.
Torque Specifications:
Extensive torque values for all fasteners, critical for safe and proper assembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely contains searchable text due to PDF format, allowing quick access to specific topics.
Print Quality
Printable:
Yes
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Delivery Method:
Electronic Delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 16-valve Inline-four
Displacement:
1352 cc
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
11.0:1
Performance
Horsepower Estimate:
Approx. 155 PS (153 hp) at 8,800 rpm (claimed)
Torque Estimate:
Approx. 136 Nm (100 lb-ft) at 6,200 rpm (claimed)
Engine Management:
Digital Fuel Injection (DFI) with dual throttle valves (SDTV) for smooth power delivery.
Fuel System
Fuel Delivery:
Fuel Injection (DFI)
Ignition:
Digital CDI
Lubrication System
Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil recommended
Oil Capacity:
Approx. 4.0 L (4.2 US qt) without filter change, 4.3 L (4.5 US qt) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Final Drive:
Sealed shaft drive
Features
Clutch:
Wet, multi-disc, manual
📐 Dimensions
Exterior
Overall Length:
2,230 mm (87.8 in)
Overall Width:
790 mm (31.1 in)
Overall Height:
1,365 mm (53.7 in)
Wheelbase:
1,520 mm (59.8 in)
Weights
Curb Weight:
Approx. 275 kg (606 lbs)
Fuel Tank Capacity:
22 L (5.8 US gal)
Cargo
Integrated Luggage:
Standard hard saddlebags with integrated lighting.
🛡️ Safety Features
Active Features
Braking System Front:
Dual semi-floating 310 mm discs with 4-piston calipers (ABS optional/standard depending on market)
Braking System Rear:
Single 270 mm disc with 2-piston caliper (ABS optional/standard depending on market)
Passive Features
Frame Type:
Monocoque, aluminum
💡 Technology Features
Infotainment
Audio System:
Optional integrated AM/FM radio and CD player (early models) or iPod connectivity (later models), with handlebar controls.
Driver Assistance
ABS:
Anti-lock Braking System (KI-ABS) available as an option or standard on certain trims/markets.
Connectivity
Power Source:
12V power outlet for accessory charging.
Features
Traction Control:
Not typically equipped on this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles or 6 months, whichever comes first
Major Service Interval:
Refer to manual for detailed intervals (e.g., valve clearance checks, spark plug replacement)
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
Brake Fluid Type:
DOT 4 recommended
Final Drive Oil Type:
API GL-5, SAE 80W-90 hypoid gear oil
Engine Oil Viscosity:
10W-40 is a common recommendation, though the manual will specify exact ranges based on ambient temperature.
Known Issues
Common Wear Items:
Tire wear, brake pads, clutch plates (depending on usage), rear shock absorber seal (high mileage)
Electrical Component Reliability:
Generally reliable, but proper maintenance of battery and connections is crucial.
Clutch Actuation Mechanism:
Some owners have reported a stiff clutch lever, addressed by manual procedures or specific aftermarket solutions.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Kawasaki Heavy Industries, Ltd. (Motorcycle & Engine Company) has a long-standing reputation for performance and engineering excellence.
Model Evolution
Previous Model:
Kawasaki GTR1000 (Concours)
Key Enhancements For 1400:
Larger displacement engine, monocoque frame, advanced electronics, improved aerodynamics and comfort.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Reviews:
Consistently praised for its powerful engine, comfortable ride, and long-distance capability by motorcycle publications.
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