🏷️ Basic Information

Make:

Kawasaki

Model:

KE175

Years Covered:

1979, 1980, 1981, 1982, 1983

Vehicle Type:

Dual-Sport Motorcycle

Engine Type:

Internal Combustion, 2-stroke

Manual Title:

Kawasaki KE175 1979-1983 Workshop Service Repair Manual

👋 Introduction

Target Audience:

Owners and independent repair shops looking for comprehensive, accurate information to maintain, diagnose, and repair the Kawasaki KE175.

Manual Advantage:

Provides factory-level information identical to what professional technicians use, enabling DIY repairs and significant cost savings. Digital format offers convenience and protection from dirt/grease.

Content Quality:

Complete, intact, and non-corrupt information with hundreds of pages of diagrams and detailed procedures.

Usability:

Easy-to-follow directions, critical specifications, illustrations, troubleshooting guides, and a numbered table of contents for quick information retrieval.

📋 Manual Details

Overall Coverage:

Complete service, maintenance, and troubleshooting for all models, engines, trim, and transmission types within the specified years.

Systems Covered:

General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.

Estimated Pages:

Hundreds (specific number not provided, but described as 'hundreds of pages of diagrams and detailed information')

Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Internal:

Detailed coverage of engine top end, crankshaft, transmission, clutch, and lubrication system.

Fuel And Ignition:

Comprehensive sections on the fuel system, including carburetor adjustments and troubleshooting, and the electrical system, including wiring diagrams.

Chassis And Suspension:

Includes detailed information on wheels, tires, final drive, brakes, suspension (front and rear), steering, and frame.

Electrical System:

Detailed diagnosis, repair procedures, and wiring diagrams for the electrical system.

Maintenance:

Regular maintenance tasks, including fluid checks, filter replacements, and chain adjustments.

Repair:

Step-by-step repair procedures for all major components, from engine rebuilds to brake caliper service.

Troubleshooting:

Diagnostic procedures and common fault finding for various systems.

Disassembly Assembly:

Detailed instructions for disassembling and reassembling components and the entire motorcycle.

Depth:

Professional-level technical depth, mirroring factory service manuals. Covers everything from basic tune-ups to complete engine overhauls and electrical system diagnostics.

📊 Manual Specifications

Format:

PDF

Printability:

Full Printable

Zoom Capability:

Zoom IN/OUT functionality for detailed viewing

Binding:

Digital Download (no physical binding)

Paper Type:

N/A (Digital)

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Size:

175cc (Approximate, typical for KE175 designation)

Engine Configuration:

Single-cylinder, 2-stroke, reed valve induction

Bore X Stroke:

Specific values to be found within the manual (typical for this era ~60mm x 62mm)

Cooling System:

Air-cooled

Horsepower:

Typically around 16-18 HP (exact figures in manual)

Torque:

Specific figures to be found within the manual

Carburetor Type:

Mikuni VM series (likely VM28 or similar, specific model in manual)

Fuel Type:

Unleaded gasoline with 2-stroke oil premix (ratio specified in manual, typically 20:1 or 32:1)

Fuel Tank Capacity:

Typically around 9-11 liters (specific capacity in manual)

🔧 Transmission

Transmission Type:

6-speed constant mesh, sequential foot shift

Optional Transmissions:

N/A (standard for this model)

Clutch Type:

Wet multi-plate

Final Drive:

O-ring sealed chain drive

📐 Dimensions

Overall Length:

Specific dimensions detailed in manual

Overall Width:

Specific dimensions detailed in manual

Overall Height:

Specific dimensions detailed in manual

Dry Weight:

Approximately 105-110 kg (specific figures in manual)

Wet Weight:

Specific figures to be found within the manual

Wheelbase:

Specific dimensions detailed in manual

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycle safety is primarily user-dependent and component performance based; manual covers safe operating procedures and maintenance)

Braking System:

Front: Drum brake. Rear: Drum brake (specific caliper/drum details and service procedures in manual).

Lighting System:

Headlight, taillight, brake light, turn signals (wiring diagrams and bulb specifications in manual).

💡 Technology Features

Infotainment System:

N/A (Vintage motorcycle, no modern infotainment features)

Driver Assistance Features:

N/A (Vintage motorcycle, no modern driver assistance features)

Connectivity:

N/A (Vintage motorcycle, no connectivity features)

🔧 Maintenance

Oil Change Interval:

Refer to manual for specific interval, typically every 3,000-5,000 km or annually.

Spark Plug Maintenance:

Inspection and cleaning/replacement at specified intervals (e.g., every 6,000-8,000 km).

Air Filter Cleaning:

Regular cleaning/replacement based on riding conditions, detailed in manual.

Engine Oil Type:

2-stroke engine oil (specific API classification and viscosity grade in manual, e.g., API-TC or JASO FD)

Transmission Oil:

Gear oil (specific type and viscosity in manual, e.g., SAE 80W-90)

Brake Fluid Type:

N/A (Drum brakes, typically no hydraulic fluid needed)

Carburetor Clogging:

Common in older 2-strokes due to fuel varnish, requires regular cleaning and proper fuel storage.

Exhaust Port Buildup:

Can occur with improper oil mix or usage, leading to reduced performance. Requires periodic cleaning.

Suspension Seals:

Aging seals can lead to leaks, requiring replacement. Manual provides seal replacement procedures.

Electrical Connector Corrosion:

Common in older motorcycles, especially those exposed to elements. Manual assists in diagnosis and cleaning.

📚 Vehicle History

Kawasaki Motorsports:

Kawasaki has a long and successful history in motorsports and off-road vehicle development.

Ke175 Lineage:

The KE175 was a popular dual-sport model known for its reliability and off-road capability in its era, evolving from earlier Kawasaki enduro models.

Production Period:

1979-1983 (as per manual coverage).

Manufacturing Location:

Likely Japan (typical for Kawasaki motorcycles of this era).

🏆 Awards & Recognition

Historical Recognition:

The KE175 was generally well-regarded for its performance and durability in the dual-sport category during its production run, often cited in period reviews for its off-road prowess.