Engine Mechanical:
Disassembly, assembly, inspection, repair, and adjustment of engine components.
Fuel System:
Carburetor system, fuel tank, fuel pump, fuel lines, and filters.
Ignition System:
CDI system, ignition coils, spark plugs, and related components.
Cooling System:
Radiator, fan, water pump, thermostat, and coolant passages.
Transmission Clutch:
Clutch assembly, gearbox, gear shift mechanism, and lubrication.
Chassis Frame:
Frame inspection, maintenance, and repair of associated components.
Suspension Front:
Front fork assembly, springs, dampers, seals, and adjustment procedures.
Suspension Rear:
Rear shock absorber, swingarm, linkage, bearings, and adjustment procedures.
Brakes Front:
Brake calipers, master cylinder, brake lines, brake pads, and rotor specifications.
Brakes Rear:
Brake caliper, master cylinder, brake lines, brake pads, and rotor specifications.
Wheels Tires:
Wheel bearing inspection, tire pressure, mounting, and balancing.
Electrical System Overview:
Wiring diagrams, circuit descriptions, fuse locations, and battery maintenance.
Lighting System:
Headlight, taillight, turn signals, brake light, and instrument panel illumination.
Starting Charging System:
Starter motor, solenoid, generator/alternator, and voltage regulator.
Instrumentation:
Speedometer, tachometer, odometer, fuel gauge, and warning lights.
Exhaust System:
Exhaust pipes, mufflers, and emission control components.
Bodywork Fittings:
Fairings, seat, handlebars, footpegs, and general exterior components.
Preventive Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, and lubrication points.
Troubleshooting Diagnosis:
Systematic diagnostic procedures for common issues and fault finding.
Disassembly Assembly:
Step-by-step procedures for removing and installing all major components.
Inspection Testing:
Detailed procedures for checking wear, damage, and functionality of parts.
Adjustments:
Precise instructions for adjusting clutch, brakes, carburetor, chain, and other critical systems.
Repair Rebuild:
Guidance on repairing and rebuilding major assemblies like the engine and gearbox.
Special Tool Usage:
Identification and application of specialized tools required for specific repair operations.
Detail Level:
Comprehensive, step-by-step procedures with pictorial diagrams, exploded views, and photos.
Data Inclusion:
Service data, specifications, tightening torques, wear limits, and electrical values.
Target Audience:
Mechanics and DIY enthusiasts seeking detailed repair and maintenance information.
Oil Change Interval:
Typically every 3,000 - 6,000 km or annually, refer to manual for exact specification.
Chain Lubrication Adjustment:
Recommended every 500-1000 km, and more frequently in adverse conditions.
Valve Clearance Check:
Typically around 12,000 km or 24,000 km intervals, refer to manual.
Engine Oil Type:
API SG or higher, SAE 10W-40 recommended. Specific viscosity may vary with temperature.
Engine Oil Capacity:
Approx. 2.4 Liters (without filter change), 2.6 Liters (with filter change).
Coolant Type:
Permanent antifreeze (ethylene glycol based) with demineralized water.
Common Wear Items:
Chain and sprockets, brake pads, fork seals, steering head bearings.
Carburetor Issues:
Carburetors can sometimes require cleaning or adjustment due to age and fuel deposits.
Electrical Connections:
Corrosion or loose connections can occur over time, particularly in exposed areas.
