This manual covers the 2010 Versys, model code KLE650 CAF. Renowned for its engineering prowess, the Versys line was designed to offer a versatile and capable riding experience, blending sport-touring and adventure elements. This particular model features a liquid-cooled, four-stroke Parallel Twin engine with a displacement of 649 cc, electronic fuel injection, and a 6-speed transmission. Its robust construction, including a high-tensile steel backbone frame, contributes to its reliability. The Versys is engineered to provide a flexible platform for a variety of riding conditions, making it a popular choice for both commuting and longer journeys.
This comprehensive workshop service and repair manual provides detailed procedures for maintaining and repairing your 2010 Versys KLE650 CAF. It is designed for DIY enthusiasts, independent repair shops, and professional technicians, offering dealer-level information to facilitate accurate work and potential cost savings. The manual covers all major systems, including the engine, fuel, ignition, lubrication, exhaust, electrical, transmission, and bodywork/chassis. Within its 631 pages, you will find step-by-step instructions for routine maintenance, component removal and installation, assembly and disassembly, advanced diagnostics, and troubleshooting. It also identifies special tools required for specific tasks, ensuring that repairs are performed correctly and efficiently.
Target Audience:
DIY enthusiasts, independent repair shops, and professional technicians seeking in-depth knowledge
Manual Advantage:
Provides dealer-level information and procedures, enabling cost savings compared to dealership service
Information Reliability:
Endeavored to ensure accuracy and provides the most reliable information
User Empowerment:
Enables owners to be better informed and perform repairs like a professional technician
Special Tool Identification:
Identifies and illustrates special tools recommended or required for specific adjustments and repairs
Manual Coverage Scope:
Comprehensive repair and overhaul for Kawasaki KLE650 CAF Versys 2010
Manual Classification:
Workshop Service Manual / Repair Manual
Primary Language:
English
Digital Format:
PDF Download
Engine System:
Detailed repair and overhaul, including disassembly and reassembly
Fuel System:
Comprehensive coverage of fuel delivery, injection, and control systems
Ignition System:
Detailed troubleshooting and repair procedures for the ignition system
Lubrication System:
Information on lubrication requirements, procedures, and component lubrication
Exhaust System:
Repair and maintenance of the exhaust system components
Electrical System:
Extensive coverage of wiring diagrams, component testing, and troubleshooting
Bodywork And Chassis:
Procedures for body panel removal/installation and chassis component servicing
Transmission System:
In-depth procedures for transmission disassembly, overhaul, and reassembly
Routine Maintenance:
Detailed instructions for tune-ups, fluid changes, and regular servicing
Component Removal Installation:
Step-by-step guides for removing and installing various vehicle components
Assembly Disassembly:
Procedures for breaking down and reassembling complex assemblies
Troubleshooting Diagnostics:
Guidance on identifying and resolving common and complex issues
Diagnostic Capability:
Advanced diagnostics for identifying performance issues and component failures
Repair Complexity:
Covers everything from basic maintenance to complete engine and transmission rebuilds
Proprietary Component Guidance:
Includes instructions from proprietary component manufacturers for proper understanding and repair
Delivery Method:
Electronic Delivery via Email
Physical Format:
Not a Hard Copy
Engine Type:
Liquid-cooled, four-stroke Parallel Twin
Engine Displacement:
649 cc
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.2:1
Fuel Type Recommendation:
Unleaded gasoline (refer to manual for specific octane rating)
Fuel Delivery System:
Electronic Fuel Injection (EFI) with dual 38mm throttle bodies
Ignition Timing:
Digitally controlled CDI
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multiple-disc
Final Drive:
Sealed chain
Length:
2,195 mm (86.4 in)
Height:
1,340 mm (52.8 in) / 1,350 mm (53.1 in) (depending on screen position)
Wheelbase:
1,445 mm (56.9 in)
Curb Weight:
Approx. 212 kg (467.4 lbs)
Braking System Front:
Dual semi-floating 300 mm petal discs; 2-piston calipers
Braking System Rear:
Single 250 mm petal disc; 1-piston caliper
Frame Type:
High-tensile steel, backbone, double-cradle
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, clock, gear position indicator, odometer, trip meters, and warning lamps.
ABS Availability:
ABS (Anti-lock Braking System) may be an option or standard depending on the specific CAF model variant.
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 6,000-10,000 km or 6-12 months).
Valve Clearance Check:
Refer to manual for specific mileage/time intervals (critical for performance and longevity).
Engine Oil Type:
API SG, SH, SJ, SL or SMA; SAE 10W-40 recommended (refer to manual for exact specification).
Engine Oil Capacity:
Refer to manual for capacity with and without filter change.
Coolant Type:
Ethylene glycol-based antifreeze coolant (refer to manual for specific type and mixture ratio).
Brake Fluid Type:
DOT 4 recommended (refer to manual for confirmation).
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch friction plates (subject to riding style).
Potential Electrical Points:
Battery terminals, bulb connections (manual provides diagnostic procedures).
Technical Recommendations
Fastener Tightening:
Emphasis on using a torque wrench for precise fastener tightening according to specifications.
Manufacturer Focus:
Kawasaki Heavy Industries is renowned for its engineering prowess in motorcycles, powersports, and aerospace.
Versys Lineage:
The Versys (Versatile System) line aims to provide a flexible and capable riding experience, combining sport-touring and adventure elements.
Manufacturing Location Indicator:
Typically manufactured in Japan (specific factory may vary).
Motorcycle Type Recognition:
The Versys platform is often praised for its versatility and value in the sport-touring and adventure-lite segments.
