Vehicle Segment:
Middleweight Adventure Touring Motorcycle
Target Audience:
Riders seeking a versatile motorcycle for commuting, touring, and light off-road use.
Key Competitors 2010:
Yamaha TDM900 (though larger displacement), BMW F650GS, Suzuki V-Strom 650.
Versatility:
Designed for a wide range of riding conditions and purposes, often praised for its all-around capabilities.
Ergonomics:
Comfortable riding position suitable for long distances.
Engine Character:
Torquey parallel-twin engine known for its usability and smooth power delivery.
Engine Service:
Complete disassembly, assembly, inspection, and repair of the engine and its sub-components.
Fuel System:
Inspection, cleaning, and repair of fuel injection system, fuel pump, injectors, and related components.
Ignition System:
Testing and adjustment of ignition timing, spark plugs, and ignition coils.
Cooling System:
Maintenance, flushing, and repair of the radiator, coolant, thermostat, and cooling fan.
Exhaust System:
Inspection, removal, and installation of the exhaust pipes, muffler, and catalytic converter.
Transmission And Clutch:
Detailed procedures for clutch operation, adjustment, removal, and installation, as well as transmission disassembly and assembly.
Frame And Suspension:
Repair and adjustment of front forks, rear shock absorber, swingarm, and frame components.
Wheels And Tires:
Tire pressure checks, wheel bearing maintenance, and wheel removal/installation.
Brakes:
Front and rear brake system service, including pad replacement, caliper overhaul, bleeding, and fluid specifications.
Electrical System:
Wiring diagrams, troubleshooting for lighting, charging system, starting system, and electronic control units (ECUs).
Steering System:
Inspection and adjustment of steering head bearings and linkage.
Bodywork And Fairings:
Removal and installation procedures for body panels, fairings, and trim pieces.
Diagnostic Procedures:
Troubleshooting guides and diagnostic charts for common problems.
Maintenance:
Detailed periodic maintenance schedules, fluid changes, filter replacements, and lubrication points.
Adjustments:
Precise instructions for clutch, throttle, brake lever, and suspension adjustments.
Removal And Installation:
Step-by-step guides for removing and installing all major components and sub-assemblies.
Disassembly And Assembly:
Comprehensive breakdown of components for detailed inspection and repair.
Troubleshooting:
Systematic approaches to diagnosing and resolving mechanical and electrical issues.
Rebuilding:
Detailed instructions for rebuilding major sub-assemblies like the engine and transmission.
Torque Specifications:
Accurate torque values for critical fasteners across all systems.
Special Tool Usage:
Identification and application of necessary special service tools.
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission overhauls.
Pictorial Illustrations:
Abundant pictorial diagrams, exploded views, and photographs to guide procedures.
Detail Level:
Bumper-to-bumper, with detailed explanations for each step.
Factory Specifications:
Includes factory specifications, allowable limits, and reference data for adjustments.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Horsepower:
Approx. 64 hp @ 8000 rpm (specifications may vary by region)
Torque:
Approx. 47 lb-ft @ 7000 rpm (specifications may vary by region)
Fuel Delivery:
Fuel Injection (DFI) with dual 38mm Keihin throttle bodies
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Coolant Capacity:
Approx. 1.7 L (specifications to be confirmed in manual)
Oil Type:
SAE 10W-40 motorcycle oil, API SG or SH, JASO MA
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for exact schedule).
Air Filter Cleaning:
Every 12,000 km (7,500 miles) or annually.
Spark Plug Replacement:
Every 18,000 km (11,000 miles).
Valve Clearance Check:
Every 12,000 km (7,500 miles) or annually.
Coolant:
Ethylene glycol-based coolant with distilled water (50/50 mixture recommended).
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals.
Potential Electrical Quirks:
As with many motorcycles of this era, occasional issues with rectifier/regulator or battery charging can occur, best diagnosed with this manual.
