Segment:
Adventure Touring / Sport Touring Motorcycle
Key Competitors:
Suzuki V-Strom 650, BMW F650GS (older models), Yamaha TDM900 (older models)
Design Philosophy:
Versatile, comfortable for long distances, capable on various road surfaces
User Benefit:
Empowers DIY mechanics and professional technicians with comprehensive repair data, reducing reliance on costly dealership services
Engine Mechanical:
Full disassembly, assembly, inspection, and repair of engine components
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body maintenance and diagnostics
Cooling System:
Radiator, coolant flow, fan operation, and related components
Ignition System:
Ignition coils, spark plugs, timing and related electrical components
Transmission:
Clutch operation, gearbox disassembly, assembly, and maintenance
Suspension Front:
Front fork service, seal replacement, oil levels, and spring rates
Suspension Rear:
Rear shock absorber service, linkage maintenance, and adjustments
Brakes Front:
Brake caliper service, pad replacement, fluid flush, and master cylinder
Brakes Rear:
Rear brake caliper service, pad replacement, fluid flush, and master cylinder
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter motor, ECU diagnostics
Chassis Frame:
Frame inspection, component mounting, and related structural elements
Bodywork Fairings:
Removal, installation, and repair of fairings, panels, and trim
Wheels Tires:
Wheel bearing service, tire replacement, and balancing
Exhaust System:
Exhaust pipe and muffler service and repair
Controls:
Throttle cables, clutch cables, brake levers, and foot controls
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, brake checks
Troubleshooting:
Diagnostic procedures for common and complex issues
Repair Disassembly:
Step-by-step instructions for component removal and disassembly
Repair Assembly:
Detailed procedures for reassembly of all vehicle components
Adjustments:
Precise instructions for all mechanical and electrical adjustments
Installation:
Guidance on installing new or replacement parts
Technical Specifications:
Torque values, fluid capacities, wear limits, clearances
Depth:
Comprehensive, from basic service to full engine rebuilds and complex diagnostics
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos
Tool References:
References to specific service tool numbers and their usage
Engine Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Bore X Stroke:
83.0 x 60.0 mm
Horsepower Approx:
64 hp @ 8000 rpm (typical for this engine)
Torque Approx:
45 lb-ft @ 7000 rpm (typical for this engine)
Fuel Delivery:
Fuel injection with downdraft induction
Compression Ratio:
11.4:1
Oil Type Spec:
API SG or SH, SAE 10W-40 (manual will specify exact Kawasaki recommendations)
Coolant Type:
Ethylene glycol-based coolant with distilled water (manual will provide precise ratio and type)
Oil Change Interval:
Refer to periodic maintenance chart in the manual (typically every 6,000-7,500 miles or 6 months)
Valve Clearance Interval:
Refer to periodic maintenance chart in the manual (typically every 24,000 km or 15,000 miles)
Engine Oil Capacity With Filter:
Approx. 2.4 Liters (manual will provide exact specification)
Coolant Capacity:
Approx. 1.3 Liters (manual will provide exact specification)
Brake Fluid Type:
DOT 4 (manual will specify exact type and grade)
Common Wear Items:
Chain and sprockets, brake pads, tires, fork seals, clutch plates (dependent on usage)
Engine Notes:
Generally reliable parallel-twin, ensure proper oil changes and valve adjustments.
Maintenance Schedule Coverage
Coverage:
The manual provides detailed guidance for all periodic maintenance tasks and schedules.
