Kawasaki KLX 250S KLX250SA 2010 Workshop Service Manual

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The Kawasaki KLX 250S, model code KLX250SA, represents a versatile dual-sport motorcycle from the 2010 model year. Built upon a legacy of performance and reliability, this model is engineered to...

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Mots clés: 2010 Kawasaki KLX 250S KLX Series KLX250SA Motorcycle Motorcycles

Variantes de produits

Description

The Kawasaki KLX 250S, model code KLX250SA, represents a versatile dual-sport motorcycle from the 2010 model year. Built upon a legacy of performance and reliability, this model is engineered to offer a balanced blend of off-road capability and street legality. Its robust construction and thoughtful design make it a capable companion for both adventurous trails and daily commuting, embodying the spirit of the KLX lineage known for its adaptability and enduring value. This comprehensive 558-page Workshop Service Manual/Repair Manual in English is designed to empower enthusiasts, DIY mechanics, and professional technicians. It covers all essential aspects of the Kawasaki KLX 250S KLX250SA 2010, including detailed procedures for engine overhaul, fuel and ignition systems, transmission, suspension, brakes, and electrical systems. With in-depth instructions for maintenance, tune-ups, removal and installation, disassembly and assembly, and troubleshooting, this manual provides dealership-level service information to ensure optimal performance and longevity of your motorcycle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX 250S

Model Code:

KLX250SA

Year:

👋 Introduction

Market Position

Target User:

Enthusiasts, DIY mechanics, professional technicians

Competitive Analysis

Value Proposition:

Provides dealership-level service information for DIY and professional use, enabling cost savings and quality repairs.

Key Features

Completeness:

Contains all necessary instructions for any repair the vehicle may require.

Accuracy:

Endeavors to ensure accuracy of information, providing reliable repair guidance.

Ease Of Use:

Assumes general automotive knowledge and highlights product-specific aspects.

Purpose

To help owners get the best value from their Kawasaki KLX 250S KLX250SA 2010 by enabling informed maintenance and repairs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Kawasaki KLX 250S KLX250SA 2010

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Full overhaul, disassembly, assembly, tuning

Fuel System:

Carburetor, fuel pump, lines, filters

Ignition System:

Ignition timing, coil, spark plugs

Lubrication System:

Oil pump, oil passages, oil filter

Exhaust System:

Muffler, exhaust pipes, heat shields

Electrical System:

Wiring diagrams, charging system, lighting, starter

Bodywork:

Panels, seat, fairings, fenders

Transmission:

Clutch, gearbox disassembly and assembly

Suspension:

Front forks, rear shock absorber (overhaul and adjustment)

Brakes:

Front and rear brake systems, hydraulic components

Cooling System:

Radiator, fan, coolant passages

Procedures Included

Maintenance:

Routine checks, adjustments, lubrication

Tune Ups:

Engine tuning and adjustment procedures

Removal Installation:

Component removal and installation procedures

Disassembly Assembly:

Detailed steps for component disassembly and reassembly

Troubleshooting:

Diagnostic procedures for common and uncommon issues

Technical Depth

Depth:

Comprehensive repair and overhaul, including engine and transmission

Special Tools:

Identifies and illustrates Kawasaki special tools where required

Proprietary Components

Coverage:

Includes instructions for proprietary Kawasaki components and references manufacturer instructions for other components

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Printable

Binding Type

Delivery Method:

Digital Download via Email (Electronic Delivery)

Paper Type

Physical Format:

Not applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, four-stroke, DOHC, four-valve single

Displacement:

249 cc

Bore X Stroke:

72.0 x 61.2 mm

Compression Ratio:

11.0:1

Performance

Horsepower:

Approximately 23-25 HP (Varies by region and tuning)

Torque:

Approximately 14-15 lb-ft (Varies by region and tuning)

Fuel System

Fuel Delivery:

Keihin CVK34 carburetor

Fuel Type:

Unleaded gasoline, minimum octane rating 87

Cooling System

Type:

Forced air and liquid cooling

🔧 Transmission

Standard

Type:

6-speed, constant mesh

Features

Clutch:

Wet, multi-disc, cable operated

Fluid Type

Specification:

API SG, SF, or SE classification, SAE 10W-40 motorcycle oil recommended

📐 Dimensions

Exterior

Overall Length:

2,215 mm (87.2 in)

Overall Width:

810 mm (31.9 in)

Overall Height:

1,205 mm (47.4 in)

Wheelbase:

1,425 mm (56.1 in)

Weights

Curb Weight:

Approximately 138 kg (304.2 lbs)

Fuel Capacity:

10.0 L (2.6 US gal)

🛡️ Safety Features

Ratings

Crash Test Info:

Motorcycles are generally not subjected to automotive crash testing standards. Safety is paramount in rider technique and protective gear.

Active Features

Braking System:

Disc brakes front and rear

Passive Features

Frame Construction:

High-tensile steel semi-double cradle frame

💡 Technology Features

Infotainment

Features:

Basic digital instrument cluster with speedometer, odometer, trip meter, clock, and indicator lights. No advanced infotainment features.

Driver Assistance

Features:

None. Primarily focused on essential mechanical and electrical systems.

Connectivity

Features:

None. Designed as a robust dual-sport motorcycle.

🔧 Maintenance

Service Intervals

Oil Change:

Every 6,000 km (3,700 miles) or 6 months

Air Filter Cleaning:

Every 2,000 km (1,200 miles) or as needed based on conditions

Spark Plug Replacement:

Every 12,000 km (7,500 miles)

Fluid Specifications

Engine Oil Capacity:

1.7 L (1.8 US qt) without filter change; 1.9 L (2.0 US qt) with filter change

Coolant Type:

Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant with demineralized water (50:50 mixture)

Known Issues

Carburetor Jetting:

Some owners report lean conditions at higher altitudes, potentially requiring jetting adjustments. The manual covers carburetor tuning.

Suspension Softness:

The stock suspension may be considered soft by some riders for aggressive off-road use. The manual details adjustments and overhaul procedures.

Tool Requirements

Torque Wrench:

Essential for ensuring fasteners are tightened to precise specifications as outlined in the manual.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki Heavy Industries has a long history in motorcycle manufacturing, known for performance and reliability across various segments.

Model Evolution

Klx Lineage:

The KLX line has a history of dual-sport motorcycles, evolving from earlier models with a focus on off-road capability combined with street legality.

Production

Origin:

Primarily manufactured by Kawasaki Heavy Industries, Japan.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific awards for the 2010 KLX250SA are not prominently documented, but the KLX line is generally well-regarded in its segment for versatility and value.