Kawasaki KSF 250 Mojave 2003 Service Repair Manual

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Mots clés: 2003 ATV Kawasaki KSF 250 Mojave Mojave Models Powersports

Variantes de produits

Description

This manual covers the 2003 KSF250 Mojave, a capable sport ATV known for its durability and performance. Engineered by Kawasaki, the KSF250 Mojave, chassis code KSF250-A6F, features a liquid-cooled, single-cylinder, 249 cc engine with a 6-speed transmission and wet, multi-disc clutch. Its robust design includes a telescopic front fork with 9.1 inches of travel and a rear swingarm with 9.4 inches of travel, both equipped with adjustable preload for optimal handling. The vehicle is outfitted with hydraulic disc brakes front and rear, and designed for off-road riding. This comprehensive Service Repair Manual provides detailed information for owners and technicians to maintain and repair the 2003 KSF250 Mojave. It covers all essential systems, including engine overhauls, fuel system maintenance, chassis components, and the electrical system, with specific attention to periodic maintenance schedules and fluid specifications. The manual offers step-by-step repair instructions, disassembly and assembly procedures, diagnostic steps, and troubleshooting guidance for common issues, all supported by numerous pictures and diagrams. This resource is designed to facilitate cost-effective DIY repairs and ensure the longevity and optimal performance of your vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KSF 250 Mojave

Year:

Codes

Chassis Code:

KSF250-A6F

👋 Introduction

Market Position

Target Audience:

Owners seeking to perform maintenance and repairs, independent repair shops

Competitive Analysis

Value Proposition:

Cost savings through DIY repairs, dealership-level technical information

Key Features

Ease Of Use:

Very easy to follow, step-by-step instructions for any skill level

Accessibility:

Instant download, no shipping costs or waiting

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Manual

Language:

English

Format:

Compatible Os:

Windows/Mac

📖 Manual Coverage

Systems Covered

Engine General:

Detailed engine overhauls, component identification, specifications

Periodic Maintenance:

Scheduled checks, adjustments, lubrication, and component replacements

Fuel System:

Carburetor disassembly, cleaning, adjustment, fuel pump operation

Fi System Diagnosis:

Diagnostic procedures for electronic fuel injection (if applicable to specific sub-models or updates, though Mojave is typically carbureted; this may refer to EFI troubleshooting if present in some variants or related systems)

Throttle Body:

Inspection, cleaning, and adjustment of the throttle body assembly

Exhaust System:

Inspection, maintenance, and repair of exhaust components

Cooling Lubrication:

Cooling system maintenance, lubrication schedules, oil specifications

Chassis:

Frame, suspension, steering, wheels, and brakes

Electrical System:

Ignition system, lighting, battery, charging system, and starter

Servicing Information:

General service procedures, torque specifications, special tools

Emission Control:

Information related to emissions systems and compliance

Wiring Diagram:

Complete electrical wiring schematics for troubleshooting

Procedures Included

Troubleshooting Guidance:

Step-by-step troubleshooting for common and complex issues

Repair Instructions:

Detailed repair procedures for all major components

Diagnostic Steps:

Diagnostic flowcharts and procedures for various systems

Disassembly Assembly:

Instructions for taking apart and reassembling vehicle components

Adjustment Procedures:

Specific adjustment procedures for engine, brakes, clutch, etc.

Technical Depth

Depth Level:

Comprehensive (suitable for dealership technicians, DIY enthusiasts)

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchable:

Likely searchable text within PDF for keywords

Print Quality

Printability:

All pages printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Completeness

Completeness Level:

Full Service Repair Manual

Visual Aids:

Tons of pictures and diagrams

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, Single-cylinder, SOHC, 2 valves

Displacement:

249 cc (15.2 cu in)

Bore X Stroke:

71.0 x 62.0 mm (2.8 x 2.4 in)

Cooling System:

Liquid-cooled

Performance

Horsepower Approx:

25 hp @ 7000 rpm (Estimate based on typical outputs for this engine configuration)

Torque Approx:

26 Nm @ 6000 rpm (Estimate based on typical outputs for this engine configuration)

Fuel System

Carburetor:

Mikuni VM28SS (Typical for this model, specific tuning may be detailed in manual)

Fuel Type:

Unleaded gasoline

Fuel Capacity:

2.6 US gal (9.8 L)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh, return shift

Features

Clutch Type:

Wet, multi-disc

📐 Dimensions

Exterior

Length:

1850 mm (72.8 in)

Width:

1145 mm (45.1 in)

Height:

1055 mm (41.5 in)

Weights

Dry Weight:

131 kg (288.8 lbs)

Curb Weight:

140 kg (308.6 lbs) (Approx. with fluids)

🛡️ Safety Features

Active Features

Braking System Front:

Hydraulic disc

Braking System Rear:

Hydraulic disc

Suspension Front:

Telescopic fork, 9.1 in travel

Suspension Rear:

Swingarm, adjustable preload, 9.4 in travel

Passive Features

Tires Front:

AT22x7-10

Tires Rear:

AT22x10-9

💡 Technology Features

Infotainment

Instrumentation:

Digital odometer, trip meter, neutral indicator, high beam indicator, oil pressure warning light.

Driver Assistance

Rider Aids:

None (Focus is on raw performance and handling)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2000 km (1200 miles) or 6 months, or as specified in the manual for specific operating conditions.

Spark Plug Check:

Check and adjust gap every 4000 km (2500 miles), replace as needed.

Air Filter Cleaning:

Clean or replace as needed based on operating conditions, typically every 1000 km (600 miles) in dusty environments.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-40 (Manual will confirm specific viscosity and API rating)

Engine Oil Capacity:

Approx. 1.5 L (1.6 US qt) without filter change, 1.7 L (1.8 US qt) with filter change (Manual confirmation required).

Coolant Type:

Kawasaki Genuine Coolant or equivalent ethylene glycol-based antifreeze mixed 50/50 with distilled water.

Known Issues

Carburetor Wear:

Older carburetors may require cleaning and adjustment due to fuel deposits.

Suspension Seals:

Front fork seal leaks can occur with age and usage, requiring replacement.

Electrical Connections:

Corrosion or loose connections in the electrical system can lead to intermittent issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kawasaki Heavy Industries Motorcycle & Engine division

Model Evolution

Lineage:

KSF series is Kawasaki's line of sport ATVs, with the Mojave being a popular model known for its performance and handling.

Production

Production Period:

The KSF250 Mojave was produced for many years, with updates throughout its lifespan. 2003 represents a mature iteration of this model.

🏆 Awards & Recognition

Recognitions

Historical Reputation:

The Kawasaki Mojave line is well-regarded in the sport ATV community for its durability and capable chassis.