Target Audience:
Kawasaki ATV owners, DIY mechanics, professional ATV technicians, repair shops.
Value Proposition:
Provides the same in-depth information used by dealership technicians, enabling owners to perform professional-level maintenance and repairs, saving time and money.
Instant Access:
Software Database Instant Download
Comprehensiveness:
Complete FSM covering a broad range of model years and all service/repair procedures.
Diy Friendliness:
Designed to make DIY repairs easy due to the ATV's reliable and relatively simple construction.
Engine Systems:
Lubrication System, Fuel System, Engine Removal/Installation, Cylinder Head/Valve, Cylinder/Piston, Crankcase/Transmission/Crankshaft, Starting System, Ignition System, Charging System, EFI/PGM-FI (if applicable to later models within the range)
Chassis Systems:
Frame/Body Panels/Exhaust System, Front Wheel/Suspension/Steering, Rear Wheel/Suspension, Hydraulic Disc Brake, Battery, Plastics
Electrical Systems:
Alternator, Starter Clutch, Electric Starter, Lights/Meters/Switches, Wiring Diagram, Rectifier, Magneto
Maintenance Procedures:
General Maintenance, Lubrication Schedules, Fluid Changes (Oil, Coolant), Filter Replacements, Tire Pressure Adjustments, Brake Adjustments, Spark Plug Service, Chain Adjustment
Repair Procedures:
Engine Rebuild/Overhaul, Transmission Service, Clutch Service, Gearshift Linkage Adjustment, Brake System Repair (Hydraulic Disc), Suspension Overhaul, Steering Component Service, Electrical Component Diagnosis and Repair, Carburetor/Fuel Injection Service
Diagnostic Procedures:
Trouble Shooting Guides, Error Code Diagnosis (if applicable), No Spark Diagnosis, Performance Issues Diagnosis
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagrams, specifications, and step-by-step instructions for technicians and experienced DIY mechanics.
Engine Type:
4-Stroke, Single-Cylinder (Likely OHC or SOHC based on model year range)
Displacement:
230cc - 250cc (KSF250 designation suggests around 250cc, specific displacement needs confirmation from manual)
Cooling System:
Air-Cooled (Common for this era Mojave, manual will confirm)
Horsepower Range:
Estimated 20-25 HP (typical for this class and era)
Torque Specifications:
Detailed torque specifications for all engine components are covered within the manual.
Carburetor Details:
Specific carburetor models (e.g., Keihin), jet sizes (main, pilot, slow), mixture screw settings, and adjustments covered. PGM-FI or EFI might be present in later models within the 2004 range, the manual will detail this.
Fuel Type:
Unleaded gasoline (Specific octane rating will be in the manual)
Engine Oil Type:
API SG or higher, SAE 10W-40 recommended (Manual will specify exact viscosity and API classification).
Engine Oil Capacity:
Specific oil capacity for engine and clutch lubrication will be detailed in the manual.
Coolant Type:
If liquid-cooled (unlikely for most Mojaves, but covered if present), specific antifreeze/coolant type will be specified.
Transmission Type:
5-speed manual with Reverse (common for Mojave)
Transmission Options:
N/A (Manual transmission standard)
Gearshift Linkage:
Detailed procedures for adjustment and maintenance of the gearshift linkage.
Clutch Type:
Wet, multi-plate clutch. Service and adjustment procedures covered.
Drive Train:
Chain drive. Information on drive chain maintenance, adjustment, and sprocket replacement.
Overall Length:
Specific dimensions will be listed in the manual.
Overall Width:
Specific dimensions will be listed in the manual.
Overall Height:
Specific dimensions will be listed in the manual.
Dry Weight:
Approximately 390-400 lbs (177-181 kg), exact specification in manual.
Curb Weight:
Specific curb weight will be detailed in the manual.
Fuel Capacity:
Approximately 2.6 gallons (9.8 L), manual will confirm.
Atv Safety Considerations:
While not a NHTSA or IIHS rated vehicle, the manual provides critical safety information related to operation, maintenance, and repair to ensure rider safety.
Braking System:
Hydraulic disc brakes front and rear. Manual covers brake system diagnostics, pad replacement, fluid bleeding, and caliper service.
Body Protection:
Includes information on body panels, fenders, and chassis components contributing to rider protection.
Lighting System:
Details on headlight, taillight, and brake light operation and troubleshooting.
Infotainment Features:
N/A (As expected for an ATV of this era, focus is on mechanical and electrical systems).
Driver Assistance Systems:
N/A
Connectivity Features:
N/A
Electrical Systems Technology
Ignition System Type:
CDI (Capacitor Discharge Ignition) or similar electronic ignition system covered in detail, including troubleshooting for no spark issues.
Electric Starter System:
Detailed diagnostics and repair procedures for the electric start motor, starter clutch, and related circuitry.
Routine Maintenance:
Manual will detail specific intervals for: Oil changes (e.g., every 1000 miles or 6 months), air filter cleaning/replacement, spark plug checks, brake inspections, chain lubrication and adjustment, and valve clearance checks.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (Manual will specify exact type and replacement interval).
Transmission Oil Type:
Specific gear oil or transmission fluid type and capacity will be detailed in the manual.
Common Wear Items:
Manual will assist in diagnosing and replacing common wear items such as brake pads, clutch plates, spark plugs, air filters, and tires.
Troubleshooting Common Problems:
Covers common issues like carburetor gumming, starting problems, electrical faults, and suspension wear, with step-by-step solutions.
Kawasaki Atv Legacy:
Kawasaki has a long-standing history in the ATV market, known for performance-oriented and durable machines.
Mojave Development:
The KSF250 Mojave was a popular sport/utility ATV in its time, evolving from earlier Kawasaki utility models. The manual covers a significant production run, indicating its popularity and incremental updates over the years.
Production Span:
1987-2004 (as indicated by manual coverage)
