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2012-2013 Kawasaki KVF750 4x4 and EPS Service Repair Manual UTV ATV Side by Side

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This manual covers the KVF750 4x4 and KVF750 4x4 EPS models manufactured between 2012 and 2013. These versatile utility vehicles, designed for off-road use, feature a robust liquid-cooled, 749cc V-twin...
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2012-2013 Kawasaki KVF750 4x4 and EPS Service Repair Manual UTV ATV Side by Side
This manual covers the KVF750 4x4 and KVF750 4x4 EPS models manufactured between 2012 and 2013. These versatile utility vehicles, designed for off-road use, feature a robust liquid-cooled, 749cc V-twin engine with Digital Fuel Injection, selectable 2WD/4WD, and a Continuously Variable Transmission (CVT). The KVF750 line is recognized for its durable engineering and reliable performance, building on a strong heritage in the powersports industry. Notable features include the Electronic Power Steering (EPS) system on specific models, enhancing control and reducing rider fatigue, alongside a substantial towing capacity of 1,250 lbs. This comprehensive service repair manual provides detailed instructions for maintenance, troubleshooting, and repair of the 2012-2013 KVF750 4x4 and KVF750 4x4 EPS. It covers all essential systems, including the engine, transmission, suspension, braking, fuel, and electrical systems, with specific guidance for the EPS. The manual is rich with high-quality pictures and exploded parts diagrams, offering a thorough approach from routine maintenance tasks like oil changes to complete component overhauls and advanced diagnostics. Its searchable format ensures efficient access to information, making it an indispensable resource for owners and technicians alike.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KVF750 4x4 / KVF750 4x4 EPS
Year:
2012-2013
Vehicle Type:
UTV / ATV / Side-by-Side
👋 Introduction
Market Position
Positioning:
Positioned as the 'BEST' and 'Right Manual' for owners and technicians seeking thorough repair and maintenance information for specific model years.
Competitive Analysis
Advantage:
Emphasizes accuracy, completeness, and ease of use (searchable PDF) compared to other available manuals.
Key Features
Searchability:
Keyword searchable PDF for quick access to specific information.
Visual Content:
Rich with detailed procedures accompanied by high-quality pictures and exploded diagrams.
Comprehensiveness:
Covers the vehicle 'from Wheel to Wheel' with 'Everything' needed for repair and maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
2012-2013 Kawasaki KVF750 4x4 and KVF750 4x4 EPS models
Supplementary Coverage Confirmation:
Verified that any supplementary manuals required for listed model years are included due to minimal or no mechanical changes.
Page Count
Estimated Page Count:
Detailed procedures with pictures, exploded parts diagrams, troubleshooting, and electrical sections suggest a comprehensive manual exceeding 500 pages.
Manual Type
Type:
Service Repair Manual / Shop Manual / Workshop Guide
Language
Language:
English (implied by typical market availability and description)
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine rebuild, valve jobs, internal components, lubrication system, cooling system
Transmission:
Transmission overhaul, gearboxes, clutch operation, drivetrain components
Suspension:
Front and rear suspension systems, shock absorbers, control arms, bushings
Electrical:
Complete electrical system diagnostics, wiring diagrams, ignition system, charging system, lighting, accessories
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, fuel tank
Braking System:
Hydraulic brake systems, brake calipers, master cylinders, brake lines, brake pads, rotors
Steering System:
Standard steering components and Electronic Power Steering (EPS) system diagnostics and repair
Chassis And Body:
Frame inspection, body panels, seating, controls, lighting
Wheels And Tires:
Wheel hub assembly, tire maintenance, wheel specifications
Cooling System:
Radiator, cooling fan, thermostat, coolant specifications and procedures
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, fluid level checks
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Engine Repair:
Top-end rebuilds, bottom-end repairs, piston and ring replacement, camshaft and valve adjustments
Transmission Repair:
Gearbox disassembly and assembly, clutch service, drive shaft maintenance
Electrical Diagnostics:
Wiring harness troubleshooting, component testing, sensor diagnostics
Suspension Service:
Shock absorber replacement, bushing service, alignment checks
Brake Service:
Brake pad replacement, rotor servicing, hydraulic system bleeding
Eps System Service:
Troubleshooting and repair procedures specific to the Electronic Power Steering system
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete component rebuilds and advanced diagnostics.
Visual Aid Quality:
Detailed procedures with high-quality pictures and exploded parts diagrams.
Diagnostic Tools:
Includes information for troubleshooting electrical issues and component failures, likely referencing specific diagnostic tools or methods.
📊 Manual Specifications
File Format
Format Details:
PDF, bookmarked and keyword searchable ('Control + F' functionality supported).
Print Quality
Printability:
Printable PDF, allowing for physical copies of sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, V-twin gasoline engine
Displacement:
749 cc (45.7 cu in)
Bore X Stroke:
85.0 x 66.0 mm (3.3 x 2.6 in)
Compression Ratio:
9.8:1
Valve Train:
SOHC, 2 valves per cylinder
Performance
Horsepower:
Approximately 50 HP (estimated, specific figures vary by model year and tuning)
Torque:
Approximately 45 lb-ft (estimated, specific figures vary by model year and tuning)
Fuel System
Fuel Delivery:
Fuel injection, Digital Fuel Injection (DFI) with two 36mm Mikuni throttle bodies
Fuel Type:
Unleaded gasoline, minimum octane rating 87
Fuel Capacity:
4.1 US gal (15.5 L)
Lubrication
Oil Type:
SAE 10W-40 API SG or SH, JASO MA
Oil Capacity:
Approximately 2.0 US qt (1.9 L) with filter change
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Modes:
2WD / 4WD selectable, with locking front differential
Gear Reduction:
High and Low range, plus Reverse
Features
Clutch:
Wet, centrifugal, automatic
Final Drive:
Shaft drive
Fluid Specifications
Cvt Fluid Type:
Kawasaki Genuine CVT Fluid or equivalent (refer to manual for specific part numbers)
📐 Dimensions
Exterior
Length:
Approx. 86.0 in (2185 mm)
Width:
Approx. 47.0 in (1195 mm)
Height:
Approx. 49.4 in (1255 mm)
Weights
Dry Weight:
Approx. 648 lbs (294 kg) for KVF750 4x4; Approx. 657 lbs (298 kg) for KVF750 4x4 EPS
Curb Weight:
Approx. 675 lbs (306 kg) for KVF750 4x4; Approx. 686 lbs (311 kg) for KVF750 4x4 EPS
Towing Capacity:
1,250 lbs (567 kg)
Dimensions
Wheelbase:
50.0 in (1270 mm)
Ground Clearance:
Approx. 9.4 in (240 mm)
Tire Size Front:
AT25x8-12
Tire Size Rear:
AT25x10-12
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 in)
🛡️ Safety Features
Ratings
Safety Certification:
Certified to meet EPA and CARB emissions standards (typical for the era).
Active Features
Braking System:
Hydraulic disc brakes front and rear, with engine braking provided by the CVT.
Eps System:
Electronic Power Steering (EPS) enhances steering control and reduces rider fatigue.
Selectable 4Wd:
Allows selection between 2WD and 4WD for optimal traction.
Passive Features
Seatbelts:
N/A (standard on ATVs/UTVs, but not typically mandated unless specified for specific models).
Roll Cage:
N/A (standard on ATVs/UTVs, but not typically a designated safety feature in the same way as a car's roll cage).
Lighting:
Dual headlights, taillight, and brake light for visibility.
💡 Technology Features
Infotainment
Infotainment System:
N/A (basic utility vehicle with no integrated infotainment system in the automotive sense).
Driver Assistance
Driver Assistance Features:
Electronic Power Steering (EPS) is the primary driver assistance feature, aiding in steering effort and stability.
Connectivity
Connectivity Features:
N/A (no inherent connectivity features like Bluetooth or USB ports are standard).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 600 miles (1000 km) or 6 months, whichever comes first. Inspect oil level every 200 miles (300 km).
Air Filter Cleaning:
Clean every 200 miles (300 km), replace as needed.
Spark Plug Replacement:
Inspect every 600 miles (1000 km), replace as needed. Recommended replacement interval typically around 3,700 miles (6,000 km).
Cv Belt Inspection:
Inspect every 600 miles (1000 km) for wear and damage.
Valve Clearance Adjustment:
Check/adjust every 3,700 miles (6,000 km) or 24 months.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or SH, JASO MA.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant:
Kawasaki Performance Coolant (50/50 mix of ethylene glycol and deionized water) or equivalent.
Gear Oil:
SAE 80W-90 API GL-4 gear oil (for differential and final drive).
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, brake pads, exhaust system components.
Eps Reliability:
While generally reliable, EPS system components (motors, sensors, ECUs) can be a point of failure in some units, requiring specialized diagnostics.
📚 Vehicle History
Brand Heritage
Kawasaki Atv Legacy:
Kawasaki has a long-standing reputation in the powersports industry, with its KVF 'Prairie' and 'Brute Force' lines being highly regarded for their off-road capabilities and durability.
Model Evolution
Kvf750 Development:
The KVF750 platform, introduced in the mid-2000s, evolved from earlier models like the KVF700, continuously improving engine performance, chassis design, and features like EPS.
Production
Manufacturing Location:
Typically manufactured by Kawasaki Heavy Industries, Motorcycle & Engine division, often in Lincoln, Nebraska, USA or Japan.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2012-2013 KVF750 are not detailed in the product information, Kawasaki's Brute Force line has consistently received positive reviews and recognition from powersports publications for performance, reliability, and value.
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