Segment:
High-performance utility ATV segment, known for its power and capability.
Competitors:
Polaris Sportsman 800/850, Can-Am Outlander 800, Yamaha Grizzly 700.
Engine Type:
Powerful V-twin engine, delivering substantial torque and horsepower.
Drivetrain Type:
Selectable 4WD with variable front differential lock and automatic transmission.
Suspension Type:
Independent front and rear suspension for superior ride comfort and handling.
Engine:
Comprehensive coverage of engine disassembly, assembly, inspection, repair, tuning, and troubleshooting.
Transmission:
Detailed procedures for automatic transmission operation, maintenance, repair, and adjustments.
Drivetrain:
In-depth coverage of 4x4 system, differentials (front and rear), drive shafts, CV joints, and hubs.
Suspension:
Front and rear suspension systems, including shock absorbers, A-arms, bushings, and wheel bearings.
Brakes:
Hydraulic brake system components, including master cylinders, calipers, brake lines, pads, rotors, and bleeding procedures.
Steering:
Steering system components, including tie rods, ball joints, steering column, and rack and pinion assembly.
Electrical:
Complete electrical system schematics, wiring diagrams, troubleshooting for ignition, lighting, charging system (stator, regulator/rectifier, battery), starting system, and accessories.
Fuel System:
Fuel tank, fuel pump, fuel injection system (throttle body, injectors, sensors), and fuel filter replacement.
Cooling System:
Radiator, fan, thermostat, water pump, hoses, and coolant specifications.
Exhaust System:
Exhaust pipes, muffler, and heat shields.
Frame And Bodywork:
Chassis inspection, body panel removal and installation, seat, fenders, racks, and guards.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, lubrication points, and tire pressure checks.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Rebuilding:
Detailed instructions for complete engine, transmission, and differential rebuilds.
Adjustments:
Carburetor (if applicable, though this model is fuel injected), throttle cable, brake levers, and clutch (if applicable).
Inspection And Testing:
Component inspection, performance testing, and diagnostic checks.
Wiring Diagrams:
Full color, detailed wiring diagrams for all electrical systems.
Depth Level:
Comprehensive: Covers everything from basic maintenance and inspections to complete engine and transmission overhauls and advanced electrical diagnostics.
Engine Type:
4-stroke, V-twin, liquid-cooled, SOHC, 4 valves per cylinder
Bore X Stroke:
85.0 x 66.0 mm
Horsepower:
Approx. 50 HP (rated, actual may vary slightly by year and region)
Torque:
Approx. 43 lb-ft (rated, actual may vary slightly by year and region)
Fuel Delivery:
Fuel Injection (EFI) with dual throttle bodies
Fuel Type:
Unleaded gasoline
Ignition Type:
Digital CDI
Oil Type:
Kawasaki recommends SAE 10W-40 API SG or higher engine oil. Check manual for specific viscosity ranges based on temperature.
Length:
Approx. 82.1 inches (2085 mm)
Width:
Approx. 46.5 inches (1180 mm)
Height:
Approx. 49.2 inches (1250 mm)
Wheelbase:
Approx. 50.6 inches (1285 mm)
Dry Weight:
Approx. 661 lbs (300 kg)
Ground Clearance:
Approx. 9.4 inches (240 mm)
Front Rack Capacity:
Approx. 44 lbs (20 kg)
Rear Rack Capacity:
Approx. 88 lbs (40 kg)
Fuel Tank Capacity:
Approx. 5.0 gallons (19 liters)
Towing Capacity:
Approx. 1,250 lbs (567 kg)
Tire Size Front:
AT25 x 8-12
Tire Size Rear:
AT25 x 10-12
Instrument Cluster:
Digital LCD meter with speedometer, odometer, dual trip meters, clock, fuel gauge, 2WD/4WD indicator, reverse indicator, high/low gear indicator, and parking brake indicator.
Differential Lock:
Electronically controlled front differential lock for enhanced traction.
Accessories Power:
Accessory power outlet for charging devices (check manual for amperage limits).
Engine Oil Change:
Every 1,000 miles (1600 km) or 12 months, whichever comes first. Refer to manual for break-in period recommendations.
Air Filter Cleaning:
Inspect every 500 miles (800 km) or 6 months; clean or replace as needed, more frequently in dusty conditions.
Spark Plug Replacement:
Replace at 7,500 miles (12,000 km) or 24 months. Inspect at 3,750 miles (6,000 km).
Cv Joint Boot Inspection:
Inspect regularly, especially after off-road use, for tears or damage.
Engine Oil Capacity:
Approx. 2.5 US qt (2.4 liters) with filter change.
Coolant Type:
Kawasaki Motorcycle Coolant (or equivalent ethylene glycol-based antifreeze mixed with distilled water).
Brake Fluid Type:
DOT 4 brake fluid.
Gear Oil Specification:
Kawasaki Gear Oil 80W-90 (or equivalent API GL-4).
Common Wear Items:
CV joint boots, wheel bearings, brake pads, and suspension bushings are typical wear items on ATVs used for demanding applications.
Charging System:
Occasional reports of regulator/rectifier or stator failure, particularly on units with extensive electrical accessory use. Manual provides diagnostic procedures.
Fuel Pump Reliability:
EFI systems are generally reliable, but fuel pump issues can occur with age or poor fuel quality. Manual details fuel system diagnosis.
