This manual provides comprehensive service and repair information for the 2005, 2006, and 2007 KX250 models, including the KX250-R1, KX250-R6F, and KX250-R7F variants. Building on a strong heritage in motocross, the KX250 is a performance-oriented off-road motorcycle known for its potent 2-stroke, liquid-cooled, single-cylinder engine. This model features a high-tensile steel perimeter frame, hydraulic disc brakes, and a 5-speed transmission, all engineered for competitive riding and demanding terrain. The manual covers detailed specifications for its 249 cc displacement, Keihin carburetor, and digital CDI ignition system, reflecting the advanced technology and race-proven capabilities of this iconic dirt bike.
The purpose of this 326-page English-language Service Repair Manual is to guide owners, DIY mechanics, and professional technicians through the maintenance, repair, and troubleshooting of the specified KX250 models. It offers detailed, step-by-step instructions, diagnostic procedures, and extensive technical specifications, supported by illustrative photos and detailed diagrams. Key areas covered include engine mechanicals, fuel and cooling systems, drivetrain, chassis, suspension, steering, and the electrical system. The manual also addresses periodic maintenance, engine removal and installation, and common wear items, empowering users to perform repairs efficiently, save on labor costs, and ensure the longevity and optimal performance of their vehicle.
Model Variant:
KX250-R1, KX250-R6F, KX250-R7F
Product Name:
2005 2006 2007 Kawasaki KX250 KX250-R1 R6F R7F models Service Repair Manual
Manufacturer Part Number:
99924-1340-04
Model Year Codes:
R1 (2005), R6F (2006), R7F (2007)
Target Audience:
DIY mechanics, home repair enthusiasts, small repair shops
Cost Savings:
Saves on dealer labor costs, estimated at $70+ per hour
Accessibility:
Instant download, no waiting
Usability:
Easy to browse, zoomable, printable
Primary Coverage:
Comprehensive service and repair for 2005-2007 Kawasaki KX250 models
Type:
Service Repair Manual
Engine Mechanical:
General Information, Engine Top End, Engine Lubrication System, Crankshaft/Crankcase
Fuel And Cooling:
Fuel System, Cooling System
Drivetrain:
Transmission, Final Drive
Chassis And Suspension:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical:
Electrical System
Maintenance:
Periodic Maintenance
Repair And Rebuild:
Engine Removal/Installation, detailed repair procedures for all covered systems
Diagnostics:
Diagnostics and troubleshooting
Depth:
Detailed step-by-step instructions, diagnostics, and troubleshooting
Diagrams:
Detailed diagrams, illustrations, and exploded views
Photos:
Illustrative photos
Resolution:
High resolution
Searchability:
Keyword searchable
Navigation:
Clickable menu, bookmarks
Printability:
Fully printable, individual pages or chapters
Recommendation:
Print and use in a 3-ring binder for easy page replacement
Operating Systems:
All Versions of Windows & Mac
Software:
Adobe PDF Reader
Type:
2-stroke, liquid-cooled, single-cylinder
Displacement:
249 cc (15.2 cu in)
Stroke:
61.0 mm (2.40 in)
Carburetor:
Keihin PWK38XR, with single throttle valve (for most variants, specific details in manual)
System:
Pre-mix or Injector (manual will specify for each model year)
Type:
5-speed constant mesh, return shift
Clutch:
Wet, multi-disc, manual
Specification:
SAE 10W-40 API SE or SF (refer to manual for precise specification and capacity)
Overall Length:
Approx. 2,165 mm (85.2 in)
Overall Width:
Approx. 815 mm (32.1 in)
Overall Height:
Approx. 1,250 mm (49.2 in)
Front Tire:
80/100-21 51M
Curb Weight:
Approx. 96 kg (211.6 lbs) - dry weight typically quoted, manual will clarify
Braking System:
Hydraulic disc brakes front and rear
Frame Construction:
High-tensile steel perimeter frame
Features:
N/A (Motocross-focused dirt bike, no infotainment system)
Features:
N/A (Motocross-focused dirt bike, no electronic rider aids)
Oil Change Frequency:
Refer to manual for specific recommendations based on usage (e.g., hours of operation or miles)
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (detailed in manual)
Spark Plug Replacement:
Recommended per hours of use, specific plug type and gap in manual
Coolant:
Permanent type antifreeze (refer to manual for specific blend and capacity)
Fork Oil:
Specific viscosity and volume for front suspension (detailed in manual)
Common Wear Items:
Clutch plates, piston rings, swingarm bearings, steering head bearings are typical wear items on performance dirt bikes; manual provides wear limits and replacement procedures.
Carburetor Adjustment:
Manual covers initial setup, adjustments for altitude, and jetting recommendations.
Off Road Focus:
Kawasaki's long-standing reputation in motocross and off-road racing
Kx Lineage:
Continuation of the highly successful KX250 motocross platform, evolving with technology and performance enhancements
Generation Period:
This manual covers the 'third generation' KX250 models, often characterized by significant updates from previous iterations.
Motocross Performance:
The KX250 platform is renowned in motocross, consistently receiving praise for its engine performance, handling, and race-winning capabilities. Specific model year awards are not detailed in product info, but the lineage is strong.
