Kawasaki KX250F KX250XAF Motorcycle 2010 Service Repair Workshop Manual

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Mots clés: 2010 Kawasaki KX250F KX250XAF Misc Motorcycle Motorcycles

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Description

The Kawasaki KX250F / KX250XAF, a high-performance motocross and off-road competition motorcycle from 2010, is renowned for its potent engine and agile handling, embodying Kawasaki's rich heritage in motocross racing. This model features cutting-edge technology for its time, including digital fuel injection and advanced suspension systems, contributing to its reputation for strong performance and sharp handling. Designed for demanding off-road competition, the KX250F line has consistently evolved, incorporating technology derived from racing programs to offer riders a competitive edge. This comprehensive English-language service repair workshop manual provides complete guidance for the maintenance, repair, and overhaul of the 2010 Kawasaki KX250F / KX250XAF. It covers all essential systems, including the engine, transmission, chassis, brakes, fuel, and electrical components, with detailed procedures for routine maintenance, troubleshooting, and component replacement. The manual is an indispensable resource for owners and technicians aiming to preserve and optimize the performance and reliability of this competition motorcycle, offering factory-level detail for effective service.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX250F / KX250XAF

Year:

Type:

Motorcycle

👋 Introduction

Market Position

Class:

High-performance Motocross (MX) and Off-Road Competition Motorcycle

Competitive Analysis

Competitors:

Honda CRF250R, Yamaha YZ250F, Suzuki RM-Z250, KTM 250 SX-F

Key Features

Performance:

Renowned for its potent engine, agile handling, and advanced chassis design for its era.

Technology:

Features like digital fuel injection and advanced suspension were cutting-edge for 2010 MX bikes.

Manual Value

Utility:

Essential for owners and technicians seeking to maintain, repair, and optimize the performance of their KX250F/KX250XAF.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete Service, Repair, and Workshop

Page Count

Estimated Pages:

Likely extensive, typical for factory service manuals (estimate 300-500+ pages)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, tuning, fuel injection, ignition, lubrication, cooling

Transmission:

Clutch, gearbox, shifting mechanisms, lubrication

Chassis:

Frame, suspension (front forks, rear shock), steering, swingarm

Brakes:

Hydraulic systems (front and rear), brake pad replacement, fluid service, caliper maintenance

Electrical:

Wiring diagrams, battery, ignition system, lighting, sensors, EFI components

Fuel System:

Fuel injection system (injector, throttle body, fuel pump, lines), fuel tank

Cooling System:

Radiator, coolant, hoses, water pump

Exhaust System:

Muffler, header pipe, catalytic converter (if applicable)

Procedures Included

Maintenance:

Routine service, oil changes, filter replacements, chain adjustment, spark plug service

Troubleshooting:

Diagnostic procedures for common and complex issues, fault codes (if applicable)

Repair:

Component removal and installation, internal engine work, suspension rebuilds, electrical system repairs

Rebuilds:

Detailed instructions for engine and transmission rebuilds

Specifications:

Torque values, clearances, fluid capacities, electrical component specifications

Technical Depth

Depth:

Comprehensive factory-level detail for professional technicians and experienced DIY mechanics

📊 Manual Specifications

File Format

Format Details:

Searchable PDF for easy navigation and information retrieval

Print Quality

Quality:

High-resolution scans of original factory documentation, ensuring clarity of diagrams and text

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper:

Not Applicable (Digital PDF)

Accessibility

Access:

Instant download, no expiry dates, accessible on multiple devices

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, four-stroke, DOHC, four-valve single cylinder

Displacement:

249 cc

Bore X Stroke:

77.0 mm x 53.6 mm

Compression Ratio:

12.8:1 (typical for this model year)

Performance

Horsepower:

Estimated 35-40 HP (at crankshaft, actual figures vary)

Torque:

Estimated 20-23 lb-ft (at crankshaft, actual figures vary)

Fuel System

Injection Type:

Digital Fuel Injection (DFI) with 43mm Keihin throttle body

Fuel Type:

Unleaded gasoline, 91 octane or higher recommended

Lubrication

System:

Dry sump lubrication

Ignition

Type:

Digital CDI

Cooling System

Type:

Forced air, dual radiators

🔧 Transmission

Standard

Type:

5-speed constant mesh, sequential

Clutch:

Wet, multiple disc

Features

Gear Ratios:

Specific ratios detailed in the manual

Lubrication

Fluid Type:

Kawasaki Air/Clutch Oil (or equivalent motorcycle-specific lubricant)

📐 Dimensions

Exterior

Length:

Approx. 2185 mm (86.0 in)

Width:

Approx. 800 mm (31.5 in)

Height:

Approx. 1215 mm (47.8 in)

Wheelbase:

Approx. 1485 mm (58.5 in)

Ground Clearance:

Approx. 335 mm (13.2 in)

Weights

Curb Weight:

Approx. 102 kg (224.9 lbs)

Dry Weight:

Approx. 96 kg (211.6 lbs)

Fuel Capacity:

6.2 L (1.6 US gal)

🛡️ Safety Features

Ratings

Class Safety Rating:

Not Applicable (Competition Motorcycle)

Active Features

Braking System:

Dual hydraulic disc front, single hydraulic disc rear

Suspension:

Performance-oriented adjustable suspension for stability and control

💡 Technology Features

Infotainment

Features:

Not Applicable (Competition Motorcycle - focused on performance, not rider amenities)

Driver Assistance

Features:

Not Applicable (Competition Motorcycle - rider skill is primary)

Performance Enhancements

Fuel Injection:

Digital Fuel Injection (DFI) provides precise fuel metering for optimal power and throttle response.

Suspension Technology:

Features advanced cartridge forks and a linkage-type rear suspension for superior handling and adjustability.

🔧 Maintenance

Service Intervals

Oil Change:

Recommended every 15 hours of operation or annually

Air Filter Cleaning:

Recommended every 5-10 hours of operation, depending on conditions

Spark Plug Inspection:

Recommended every 15-20 hours of operation

Valve Clearance Check:

Recommended every 20-30 hours of operation

Fluid Specifications

Engine Oil:

SAE 10W-40 API SG or SH, JASO MA Certified (Refer to manual for exact specification)

Engine Oil Capacity:

Approx. 0.7 L (0.7 US qt) without filter change; 0.8 L (0.8 US qt) with filter change

Coolant:

Kawasaki Performance Coolant or equivalent (50/50 mix of antifreeze and distilled water)

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid

Known Issues

Common Wear Items:

Clutch plates, brake pads, fork seals, piston rings, chain and sprockets

Common Issues

Potential Problems:

Overheating if cooling system is not maintained, clutch wear due to aggressive riding, fuel injection system cleaning requirements.

📚 Vehicle History

Brand Heritage

Heritage:

Kawasaki has a long and successful history in motocross racing, with the KX line being a dominant force.

Model Evolution

Evolution:

The KX250F has consistently been updated with technology from Kawasaki's racing programs, including advancements in engine management and chassis design.

Production

Generation:

This 2010 model represents a significant iteration of the KX250F platform.

🏆 Awards & Recognition

Recognitions

Motocross Wins:

Kawasaki KX models are historically multiple-time AMA Supercross and Motocross championship winners, reflecting the performance potential of the platform.

Industry Reviews

Performance Reviews:

Reviews from the era often praised the KX250F for its strong engine and sharp handling.